Sanyo 85464359982001 Full-scale Installation diagram Suspension lug 25/32 1

Page 32

07-007 W-2WAY_II_NA 1/23/07 6:09 PM Page 32

3-9. Placing the Unit Inside the Ceiling

CAUTION Be sure to use a level gauge and confirm that the unit is

level. If it is not level, water leakage may occur.

(1)Use the supplied M5 or 3/16" screws (4) to attach the full-size installation diagram to the indoor unit

Asuspension lugs, in order to obtain the ceiling opening dimensions for suspending the unit.

Caution: Piping and wiring work must be performed inside the ceiling after the unit is suspended. Therefore if the ceiling is already installed, the wiring and piping work should be completed up to the connection points prior to suspending the unit.

(2)Attach the special washers (supplied) and nuts (field supply) to the suspension bolts (4 locations).

CAUTION

Use M10 or 3/8" nuts.

The length of the suspension bolts must be such that there is a space of at least 19/32 in. below the bottom of the suspension lugs, as shown in Fig. 3-33. If the length of the suspension bolts is too long, the bolts may interfere with the ceiling panel and louver motor, preventing their installation.

(3)Thread the 3 hexagonal nuts and 2 washers (field supply) onto each of the 4 suspension bolts as shown in Fig. 3-36. Use 1 nut and 1 washer for the upper side, and 2 nuts and 1 washer for the lower side, so that the unit will not fall off the suspension lugs.

(4)Lift up the indoor unit and fit the suspension bolts into the notches in the suspension lugs.

(5)Adjust so that the distance between the bottom of the indoor unit suspension lugs and the bottom of the ceiling panel is 25/32 – 1 in. Then tighten the nuts above and below each suspension lug. The full-size installation diagram can be used to help adjust the height of the indoor unit.

Ceiling tiles

Ceiling support

Fig. 3-32

Full-scale

installation diagram

Suspension lug

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25/32 – 1 in.

over 19/32 in.

 

 

 

 

 

Fig. 3-33

For fresh air intake

(ø3-15/16 hole) A

3-5/32

 

 

 

 

 

 

 

 

 

 

6-11/16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Unit: in.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 3-34

 

 

 

 

 

 

 

 

For fresh air intake

 

 

 

 

 

6-11/16

 

 

(ø3-15/16 hole) A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8-1/16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Unit: in.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 3-35

 

 

 

 

 

 

 

 

 

Suspension bolt

Nuts and washers

 

 

 

Suspension lug

(Used above and below.)

Double nuts

 

 

 

 

 

Notch

over 19/32 in.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25/32 – 1 in.

 

 

 

 

 

 

 

 

 

 

Fig. 3-36

32

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Contents R410A Models Indoor Units Outdoor UnitsOptional Controllers Gunma, Japan…In a Room …In Moist or Uneven Locations…In an Area with High Winds …In a Snowy Area for Heat Pump-type SystemsCheck of Density Limit Care regarding tubing Be sure to recharge the refrigerant only in liquid formDifferent tools required NewCompressor specifications are different Use R410A exclusive cylinder onlySingle-outlet valve Existing tubing cannot be used especially R22Contents HOW to Process Tubing AIR PurgingAir Purging with a Vacuum Pump for Test Run Preparation Test RUNGeneral Outdoor Unit Part name’ty Model 10 hp 16 hpConcealed Duct 4-Way Air Discharge Semi-Concealed1-Way Air Discharge Semi-Concealed Wall-Mounted Concealed Duct High-Static PressureCeiling-Mounted Length ft ContentsMark Tubing Size Main Tubing Size LA 10 Main Tubing Size After Distribution LB, LC11 Outdoor Unit Tubing Connection Size a BTU/h 28.0 45.0Straight Equivalent Length of Joints 13 Straight Equivalent Length of JointsAdditional Refrigerant Charge 16 Refrigerant Charge Amount at Shipment for outdoor unitTube branching methods horizontal use When using ball valveWhen not using ball valve Optional Distribution Joint Kits Model name Cooling capacity after distribution RemarksTubing size with thermal insulation Example232,000 BTU/h 68.0 kW Example Main tubing Distribution joint tubingMain tubing Selecting the Installation Site Indoor UnitFront view Side viewInstallation Space Outdoor UnitLeave space open above UnitPrecautions When Installing in Heavy Snow Areas Shield for Horizontal Exhaust DischargeUnit installation Air direction Front directionAir direction Suspending the Indoor Unit Placing the Unit Inside the Ceiling12, 18, 24 12, 18Installing the Drain Piping On the indoor control board Start when you short the pinBe careful since the fan will Removing the corner cover Installing the Ceiling Panel Panel installation locations so that the panel isAttached tightly to the unit. Fig Check that the panel is attached tightly toWiring the Ceiling Panel Checking After Installation When Removing the Ceiling Panel for ServicingAdjusting the Auto Flap Special Remarks DC Fan Tap Change Procedure29/64 Full-scale Installation diagram Suspension lug 25/32 1 Installing the Drain Piping When you short the pin on the indoor Be careful since the fan will startControl board Bottom drain port is for use onlyElectrical Power Wiring Wiring connections WiringAppearance Part name AppearanceRemoving the intake grille Removing the side panelAdjust so that there is no gap Installing the side panel and intake grille Installing the intake grilleOther Check after installation If a wireless remote controller is used62 and -4 show the detailed dimensions of the indoor unit Type LengthSuspension bolts referring to the dimensional data on Previous page. -61 and TableTubing must be laid and connected inside the ceiling when Unit inside the ceilingDo not use adhesive at the drain connection port on Indoor unitDo not use the supplied drain hose bent at a 90 angle Maximum permissible bend isBe careful since the fan will start when you How to read the diagramShort the pin on the indoor control board Increasing the Fan SpeedThis air conditioner is usually installed above the ceiling Minimum space for installation and service is shownSo that the indoor unit and ducts are not visible. Only Air intake and air outlet ports are visible from belowEnough to suport the weight of the unit It is important that you use extreme careSupporting the indoor unit inside Ceiling. Ensure that the ceiling is strongIndoor Fan Performance How to Read the Diagram Service Refrigerant tubing drain hose positionWeight of the unit. Before Wall and ceiling side opening positionIt is important that you use Extreme care in supportingInside Rear outlet port Duct for Fresh AirShaping the Tubing How to carry out power supply wiring When removing the fasteningRegulations before wiring Bracket from the coverSelecting and Making a Hole Removing the Grille to Install the Indoor Unit If the Wall is Brick, Concrete or SimilarRemoving the grille Attaching the grilleInstalling the Drain Hose Shaping the Tubing Right-rear tubingLeft or left-rear tubing Unit are completedKHX0752 / 0952 / 1252 Transporting HOW to Install the Outdoor UnitInstalling the Outdoor Unit Routing the Tubing Refrigerant tubing Connection method Supplied parts used? Prepare the TubingConnect the Tubing Refrigerant tube port Tightening torque for each capWork method Cap tightening torqueInter-outdoor unit control wiring Electrical WiringGeneral Precautions on Wiring Wiring System Diagram U, D, T TypeOutdoor unit Indoor unit How to connect wiring to the terminal For stranded wiring Shielded wire GroundGroundHOW to Process Tubing Connecting the Refrigerant Tubing Use of the Flaring MethodFlaring Procedure with a Flare Tool DeburringTube diameter Tightening torque Tube thickness Approximate 870 Lbs · inch Over 5/128 1000 1200 kgf · cmTwo tubes arranged together Three tubes arranged togetherInsulating the Refrigerant Tubing Tubing Insulation Insulation materialFinishing the Installation Taping the TubesBottom when you pressurize Air Purging with a Vacuum Pump for Test Run PreparationLeak test Use a manifold valve for air purgingEvacuation 45 min. or more 90 min. or moreFinishing the job Use a cylinder designed for use With R410A respectivelyCharging additional refrigerant Test RUN Test Run Procedure Items to Check Before the Test RunMain Outdoor Unit PCB Setting Indoor unit setting S004 Rotary switch, red Examples of the No. of outdoor units settings S0063P DIP switch, blue Address setting of main outdoor unit S007 Unit No. settingCase Auto Address Setting Basic wiring diagram ExampleAutomatic Address Setting from the Outdoor Unit 22-9 Case 2 Automatic Address Setting no compressor operation Automatic Address Setting from Outdoor UnitCase 3A Automatic Address Setting in Heating ModeAutomatic Address Setting from Outdoor Unit Case 3B Automatic Address Setting in Cooling ModeAutomatic Address Setting* from the Remote Controller Display during automatic address setting On outdoor main unit PCBChecking the indoor unit addresses If 1 indoor unit is connected to 1 remote controllerRemote Controller Test Run Settings 07-007 W-2WAYIINA 1/23/07 609 PM Alarm contents Possible cause of malfunctionAlarm Alarm messages displayed on system controller Name of Parts Care and CleaningAppendix Troubleshooting Should the power fail while the unit is runningLatch Air intake Safety chain Grille Bolt screws Tips for Energy SavingType 1-WAY Water drain Air outlet Air intake Ceiling panel optionalTroubleshooting Concealed Duct High-Static Pressure Type U, D Type Type standard static pressure Type high static pressureTroubleshooting Components and cause an electric shock hazard Air intake grille air intakeOr soot Type Wall-Mounted Tips for Energy Saving