Sterling SDA AP-1 specifications Connecting Aftercooler/Precooler Cooling Water Optional

Page 32

3-7 Connecting Aftercooler/Precooler Cooling Water (Optional)

Support both sides of the fitting when making the cooling water connections to prevent damage to the aftercooler coil. See Figure.

Connect 85°F water to the inlet closest to the exiting air side of the aftercooler coil. This will cool the process air about 100°F and raise the water-out temperature about 10°F. The table below lists available aftercooler models and their flow rates.

Figure 9: Aftercooler Components & Flow Rates

Mounting Brackets

Cooling Coil

Cooling Coil Pipe Gasket

Stainless Steel Cooler Housing

Mounting

Brackets

Cooling Coil

Cooling Coil

Cover Plate

Stainless Steel Cooler

Housing

High

Temperature

Gasket

Cooling Coil

Cover Plate

High

 

 

Temperature

 

 

Gasket

 

 

 

 

 

After coolerooler

 

 

 

 

Water Flow

 

 

 

After

Water Flow

 

 

 

Model

(GPM)

 

 

 

Model

( GPM )

 

 

 

600

10

 

 

 

AD600

10

 

 

 

850

10

 

 

 

AD850

10

 

 

 

1000

15

 

 

 

AD1000

15

 

 

 

1250

15

 

 

 

AD1250

15

 

 

 

1500

20

 

 

 

AD1500

20

 

 

 

2000

25

 

 

 

AD2000

25

 

 

 

 

 

 

2500

30

 

 

 

AD2500

30

 

 

 

3000

35

 

Cooling Coil

 

AD3000

35

 

 

 

 

 

Pipe Gasket

Large Dehumidifying Dryers

Mechanical Installation

32

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Contents SDA Large AP-1 Control Dehumidifying Dryer Shipping Info Unpacking and InspectionEvent of Shipping Damage If the Shipment is Not CompleteReturns Table of Contents Operation Troubleshooting Safety Symbols Used in this Manual SafetyHow to Use This Manual Dryer Safety Tags Description Operator Responsibility ResponsibilityGeneral Responsibility Maintenance Responsibility Reporting a Safety Defect General Description Functional DescriptionModels Covered in This Manual Process/Regeneration Cycle Sequence of OperationStandard Features Auto Start TimerMechanical Features Electrical FeaturesClosed-Loop Regeneration OptionsDewpoint Extend Drawings and Diagrams Optional dryer dust collector Process Air Dust Collector Aftercooler Design SpecificationsProcess Aftercooler Process Air Dust Collector Recommended Temperature Settings Material Overdrying ProtectionController Options Mechanical OptionsElectrical Options Safety Devices and Interlocks Safety Circuit StandardsSafety Device Lock-Outs Fail Safe OperationPage Dimensions and Specifications Denotes availability Mechanical Options Denotes availabilityDenotes availability Mechanical Installation Uncrating the EquipmentRigging and Placing Unit Making Electrical ConnectionsMaking Gas Line Connections Gas-Fired Models Only DescriptionChecking for Proper Blower Rotation Checking Blower RotationMaking Dryer/Drying Hopper Process Air Connections Dryer/Drying Hopper Process Air ConnectionsProcess Air Heater on Drying Hopper Large Dehumidifying Dryers Mechanical Installation Connecting Aftercooler/Precooler Cooling Water Optional Aftercooler Components & Flow RatesUsing the Drying Hopper Air Trap Drying Hopper Air TrapControls Controller DescriptionProcess Air Temperature and Conveying Process Controller Dryer Status Screen Startup ScreenMain Menu Screen Dryer Alarms Help System LOG OFFIdentifying Controller Screens Setting Values Auto Start Main Menu Dryer Status Dryer Setup Over DRY Protect Alarms Auto TuneDryer Menu Dryer Setup Screen 4 Dryer Setup Screen 2Dryer Setup Screen 3 Overdry Protection Screen 2 Overdry ProtectionOverdry Protection Screen 1 Process AutoTune Screen Alarm History ScreenAutotune DEW Point Setup Dew Point Setup ScreenAutostart Timer Screen Auto StartSystem Setup SET Clock Hour Meters Alarm History Status Help MenuHelp Menu Screen System MenuLOW Level Detection Setup System Backup Service Menu Main Menu System SetupSystem Setup Screen Clock Menu Screen Autostart Clock ScreenHour Meter Screen Input StatusInput Status Screen Output StatusService Menu Screen System Backup ScreenService Alarm Screens Redundant Safety Controller Display Alarm Screen ExampleSetting the Redundant Safety Controller Always put your set point to 30F above set pointLarge Dehumidifying Dryers Controls Operation Start-upUsing the Dryer Status Screen Alarms Alarm DescriptionsShutdown Photocopy this page for your maintenance records MaintenanceMaintenance Schedule Preventative Maintenance Cleaning or Replacing the Process Air FiltersCleaning or Replacing the Regeneration Filter Calibrating the Dirty Filter AlarmChecking the Dewpoint Control System Replacing the Desiccant Corrective MaintenanceSymptoms of Worn Out Desiccant Desiccant Tower Assembly Replacing the Process Heater Electric DryersProcess Heater Box Assembly Replacing the Regeneration Heater Electric DryersRegeneration Heater Box Assembly Introduction TroubleshootingBasic Troubleshooting Large Dehumidifying Dryers Troubleshooting Using a Platinum Resistance Thermometer Determining Temperature Controller Errors or Sensor ErrorsUsing a Thermocouple Warranty Returns AppendixReturned Material Policy Credit ReturnsTechnical Specifications Annex B InformationSpare Parts List Level 3 Mechanical Components Dryer Identification Serial Number Tag Located on back of DryerService Department Technical AssistanceParts Department Sales Department