Sterling SDA AP-1 specifications Mechanical Options, Electrical Options, Controller Options

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Mechanical Options

;Low temperature operation (120°F to 250°F)

;High temperature operation (250°F to 400°F)

;Precooler (Required for temperatures below 180°F, used with low temperature operation)

;Aftercooler (Required for temperatures above 250°F, used with high temperature operation)

;Plasticizer trap / Aftercooler w/filter

;Temperature Set Back

;Automatic airflow reduction valve (not for gas dryers)

;13X desiccant

;Closed loop cooling valve

;Dew point +15°F to -80°F

;Sound insulation for under 85 DBA noise level

;Dust collector

Electrical Options

;Hopper mounting of the process heater box

;Remote operator interface (with standard controller only)

;Ethernet module for remote communication w/data logging

;CSA approval

;UL rating

;400/3/50 supply voltage (includes CE compliance)

Controller Options

;Dew point meter w/regeneration on demand

;Phase detection

;Airflow monitoring

;Temperature setback

Large Dehumidifying Dryers

Functional Description

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Contents SDA Large AP-1 Control Dehumidifying Dryer Unpacking and Inspection Shipping InfoEvent of Shipping Damage If the Shipment is Not CompleteReturns Table of Contents Operation Troubleshooting Safety How to Use This ManualSafety Symbols Used in this Manual Dryer Safety Tags Description Responsibility General ResponsibilityOperator Responsibility Maintenance Responsibility Reporting a Safety Defect Functional Description Models Covered in This ManualGeneral Description Sequence of Operation Process/Regeneration CycleAuto Start Timer Standard FeaturesMechanical Features Electrical FeaturesOptions Dewpoint ExtendClosed-Loop Regeneration Drawings and Diagrams Optional dryer dust collector Aftercooler Design Specifications Process AftercoolerProcess Air Dust Collector Process Air Dust Collector Material Overdrying Protection Recommended Temperature SettingsMechanical Options Electrical OptionsController Options Safety Circuit Standards Safety Devices and InterlocksSafety Device Lock-Outs Fail Safe OperationPage Mechanical Options Denotes availability Dimensions and Specifications Denotes availabilityDenotes availability Uncrating the Equipment Mechanical InstallationRigging and Placing Unit Making Electrical ConnectionsDescription Making Gas Line Connections Gas-Fired Models OnlyChecking Blower Rotation Checking for Proper Blower RotationDryer/Drying Hopper Process Air Connections Making Dryer/Drying Hopper Process Air ConnectionsProcess Air Heater on Drying Hopper Large Dehumidifying Dryers Mechanical Installation Aftercooler Components & Flow Rates Connecting Aftercooler/Precooler Cooling Water OptionalDrying Hopper Air Trap Using the Drying Hopper Air TrapController Description ControlsDryer Status Screen Startup Screen Process Air Temperature and Conveying Process ControllerDryer Alarms Help System LOG OFF Identifying Controller ScreensMain Menu Screen Setting Values Dryer Status Dryer Setup Over DRY Protect Alarms Auto Tune Dryer MenuAuto Start Main Menu Dryer Setup Screen 2 Dryer Setup Screen 3Dryer Setup Screen 4 Overdry Protection Overdry Protection Screen 1Overdry Protection Screen 2 Alarm History Screen AutotuneProcess AutoTune Screen Dew Point Setup Screen DEW Point SetupAutostart Timer Screen Auto StartHelp Menu System Setup SET Clock Hour Meters Alarm History StatusHelp Menu Screen System MenuSystem Backup Service Menu Main Menu System Setup System Setup ScreenLOW Level Detection Setup Autostart Clock Screen Clock Menu ScreenInput Status Hour Meter ScreenInput Status Screen Output StatusSystem Backup Screen ServiceService Menu Screen Alarm Screens Alarm Screen Example Redundant Safety Controller DisplayAlways put your set point to 30F above set point Setting the Redundant Safety ControllerLarge Dehumidifying Dryers Controls Start-up OperationUsing the Dryer Status Screen Alarm Descriptions AlarmsShutdown Maintenance Maintenance SchedulePhotocopy this page for your maintenance records Cleaning or Replacing the Process Air Filters Preventative MaintenanceCalibrating the Dirty Filter Alarm Cleaning or Replacing the Regeneration FilterChecking the Dewpoint Control System Corrective Maintenance Symptoms of Worn Out DesiccantReplacing the Desiccant Replacing the Process Heater Electric Dryers Desiccant Tower AssemblyReplacing the Regeneration Heater Electric Dryers Process Heater Box AssemblyRegeneration Heater Box Assembly Troubleshooting Basic TroubleshootingIntroduction Large Dehumidifying Dryers Troubleshooting Determining Temperature Controller Errors or Sensor Errors Using a ThermocoupleUsing a Platinum Resistance Thermometer Appendix Warranty ReturnsReturned Material Policy Credit ReturnsAnnex B Information Technical SpecificationsSpare Parts List Level 3 Mechanical Components Located on back of Dryer Dryer Identification Serial Number TagTechnical Assistance Service DepartmentParts Department Sales Department