Sterling SDA AP-1 specifications Dimensions and Specifications Denotes availability

Page 24

Dimensions and Specifications

 

 

 

9 Denotes availability

CFM

 

600

 

850

1000

1250

1500

2000

2500

3000

(Electric Dryer w/ Basic Control)

 

9

 

9

9

9

9

 

9

 

9

9

(Electric Dryer High Performance)

 

9

 

9

9

9

9

 

9

 

9

9

(Gas Dryer option in lieu of Electric- 180°F to 250°F)

 

9

 

9

9

9

9

 

9

 

9

9

Gas dryer 250°F -400°F temp. range, includes aftercooler,

9

 

9

9

9

9

 

9

 

9

9

insulated drying hose, & high temp. return air hose

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gas central dryer (no process gas heater)

 

9

 

9

9

9

9

 

9

 

9

9

Dimension and Specifications

 

 

 

 

 

 

 

 

 

 

 

 

(Gas & Electric Dryer)

 

 

8(203)

 

10(254)

 

 

12(305)

Air inlet/outlet: OD, in inches (mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gas Flow Requirement (Gas Dryers)

 

 

 

 

 

 

 

 

Low Heat Gas Flow Rate (CFH)

 

159

 

225

265

331

397

 

528

 

661

793

High Heat Gas Flow Rate (CFH)

 

227

 

322

378

473

568

756

945

1,134

Exhaust Duct Sizes in inches (MM)

 

3(76)

4(102)

5(127)

 

6(152)

Comb. Flue Air Flow (CFM)

 

87

 

123

145

182

218

 

290

 

363

436

Overall Dimensions (Electric Dryers)

 

 

 

 

 

 

 

 

Dimensions (in inches)

 

Height

 

67

 

81

 

 

 

83

 

 

 

Depth

 

96

 

118

 

 

 

150

 

 

 

Width

 

63

 

 

 

73

 

 

 

Shipping Weight (in lbs.)

 

 

2100

2200

2950

4350

4700

6500

7300

8450

Overall Dimensions (Gas Dryers)

 

 

 

 

 

 

 

 

Dimensions (in inches)

 

Height

 

67

 

83

 

 

 

85

 

 

 

Depth

 

96

 

118

 

 

 

150

 

 

 

Width

 

63

 

 

 

73

 

 

 

Shipping Weight (in lbs.)

 

 

2950

3050

3800

5150

5800

8125

8875

9050

Mechanical Options

9 Denotes availability

 

 

Option Description

 

 

 

 

 

 

 

CFM

 

 

 

600

 

850

 

1000

1250

 

1500

2000

2500

3000

 

 

 

 

Low temp operation 120°F to 180o F. (Electric dryers only)

9

 

9

 

9

9

 

9

9

9

9

High temp operation for the electrical dryers, 180°F to 400o F.

9

 

 

9

9

 

9

 

9

High temp operation for the Gas dryers, 250°F to 400o F.

9

 

9

 

9

9

 

9

9

9

9

Plasticizer trap/ After Cooler w/Filter

 

 

 

9

 

 

9

 

9

Aftercooler

 

 

 

9

 

 

9

 

9

Over Drying Protection

 

 

 

 

 

 

 

 

 

 

 

 

Temperature Set Back

 

9

 

 

 

9

 

 

 

 

 

Automatic airflow reduction valve. (Not for gas dryers)

 

9

 

 

 

 

 

 

 

9

 

13X Desiccant

 

 

 

 

 

 

 

 

STD

 

 

 

Closed Loop Cooling Valve

9

 

 

9

 

 

 

9

 

9

(Std. w/high performance)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Dew Point +15°F to –40°F

 

 

 

9 (Not with

high performance)

 

Dew Point + 15°F to -80°F

 

 

9 (Standard with high performance)

Sound Insulation Package for under 85 DBA Noise Level

Not Required

9

 

9

 

Dust Collector ADC

 

9

 

 

 

 

9

 

 

9

Process Heater 180°F to 250°F

9

 

9

 

9

9

 

9

9

9

9

Process Heater 180°F to 400°F

9

 

9

 

9

9

 

9

9

9

9

Large Dehumidifying Dryers

Functional Description

24

Image 24
Contents SDA Large AP-1 Control Dehumidifying Dryer Shipping Info Unpacking and InspectionEvent of Shipping Damage If the Shipment is Not CompleteReturns Table of Contents Operation Troubleshooting Safety How to Use This ManualSafety Symbols Used in this Manual Dryer Safety Tags Description Responsibility General ResponsibilityOperator Responsibility Maintenance Responsibility Reporting a Safety Defect Functional Description Models Covered in This ManualGeneral Description Process/Regeneration Cycle Sequence of OperationStandard Features Auto Start TimerMechanical Features Electrical FeaturesOptions Dewpoint ExtendClosed-Loop Regeneration Drawings and Diagrams Optional dryer dust collector Aftercooler Design Specifications Process AftercoolerProcess Air Dust Collector Process Air Dust Collector Recommended Temperature Settings Material Overdrying ProtectionMechanical Options Electrical OptionsController Options Safety Devices and Interlocks Safety Circuit StandardsSafety Device Lock-Outs Fail Safe OperationPage Dimensions and Specifications Denotes availability Mechanical Options Denotes availabilityDenotes availability Mechanical Installation Uncrating the EquipmentRigging and Placing Unit Making Electrical ConnectionsMaking Gas Line Connections Gas-Fired Models Only DescriptionChecking for Proper Blower Rotation Checking Blower RotationMaking Dryer/Drying Hopper Process Air Connections Dryer/Drying Hopper Process Air ConnectionsProcess Air Heater on Drying Hopper Large Dehumidifying Dryers Mechanical Installation Connecting Aftercooler/Precooler Cooling Water Optional Aftercooler Components & Flow RatesUsing the Drying Hopper Air Trap Drying Hopper Air TrapControls Controller DescriptionProcess Air Temperature and Conveying Process Controller Dryer Status Screen Startup ScreenDryer Alarms Help System LOG OFF Identifying Controller ScreensMain Menu Screen Setting Values Dryer Status Dryer Setup Over DRY Protect Alarms Auto Tune Dryer MenuAuto Start Main Menu Dryer Setup Screen 2 Dryer Setup Screen 3Dryer Setup Screen 4 Overdry Protection Overdry Protection Screen 1Overdry Protection Screen 2 Alarm History Screen AutotuneProcess AutoTune Screen DEW Point Setup Dew Point Setup ScreenAutostart Timer Screen Auto StartSystem Setup SET Clock Hour Meters Alarm History Status Help MenuHelp Menu Screen System MenuSystem Backup Service Menu Main Menu System Setup System Setup ScreenLOW Level Detection Setup Clock Menu Screen Autostart Clock ScreenHour Meter Screen Input StatusInput Status Screen Output StatusSystem Backup Screen ServiceService Menu Screen Alarm Screens Redundant Safety Controller Display Alarm Screen ExampleSetting the Redundant Safety Controller Always put your set point to 30F above set pointLarge Dehumidifying Dryers Controls Operation Start-upUsing the Dryer Status Screen Alarms Alarm DescriptionsShutdown Maintenance Maintenance SchedulePhotocopy this page for your maintenance records Preventative Maintenance Cleaning or Replacing the Process Air FiltersCleaning or Replacing the Regeneration Filter Calibrating the Dirty Filter AlarmChecking the Dewpoint Control System Corrective Maintenance Symptoms of Worn Out DesiccantReplacing the Desiccant Desiccant Tower Assembly Replacing the Process Heater Electric DryersProcess Heater Box Assembly Replacing the Regeneration Heater Electric DryersRegeneration Heater Box Assembly Troubleshooting Basic TroubleshootingIntroduction Large Dehumidifying Dryers Troubleshooting Determining Temperature Controller Errors or Sensor Errors Using a ThermocoupleUsing a Platinum Resistance Thermometer Warranty Returns AppendixReturned Material Policy Credit ReturnsTechnical Specifications Annex B InformationSpare Parts List Level 3 Mechanical Components Dryer Identification Serial Number Tag Located on back of DryerService Department Technical AssistanceParts Department Sales Department