Sterling SDA AP-1 specifications Level 3 Mechanical Components

Page 70

LARGE DRYER SPARE PARTS LIST 600,850,1000,1250, 1500,2000,2500, AND 3000

8-4

LEVEL 3 ( Electrical Components )

PART #

SIZE

Description

A0567930

 

PLC, Controller

A0567932

 

PLC, Temperature Control Module

A0569896

 

PLC, Analog Input Module

A0567933

 

PLC, Touch Screen

A0563932

 

Power Supply, 24VDC

A0568961

 

Redundant Temperature Safety Controller

LEVEL 3 ( Mechanical Components )

PART #

SIZE

Description

600CFM

600CFM

600CFM

600CFM

600CFM

3PH

3PH

50 HZ 3PH

3PH

60 HZ 3PH

208V

230V

400V

460V

575V

1

1

1

1

1

1

850CFM

850CFM

3PH

3PH

208V

230V

850CFM

400V 50 HZ 3PH

1

1

1

1

1

1

850CFM

850CFM

3PH

60 HZ 3PH

460V

575V

1000CFM

1000CFM

3PH

3PH

208V

230V

1000CFM

400V 50 HZ 3PH

1

1

1

1

1

1

1000CFM

1000CFM

3PH

60 HZ 3PH

460V

575V

1250CFM

1250CFM

3PH

3PH

208V

230V

1250CFM

400V 50 HZ 3PH

1

1

1

1

1

1

1250CFM

1250CFM

3PH

60 HZ 3PH

460V

575V

1500CFM

1500CFM

3PH

3PH

208V

230V

1500CFM

400V 50 HZ 3PH

1

1

1

1

1

1

1500CFM

1500CFM

3PH

60 HZ 3PH

460V

575V

400V 50 HZ 3PH 2000CFM

2000CFM

460V 3PH

1

1

1

1

1

1

575V 60 HZ 3PH 2000CFM

400V 50 HZ 3PH 2500CFM

2500CFM

460V 3PH

1

1

1

1

1

1

575V 60 HZ 3PH 2500CFM

400V 50 HZ 3PH 3000CFM

3000CFM

460V 3PH

1

1

1

1

1

1

575V 60 HZ 3PH 3000CFM

A0542302

8" O.D. by 12 Ft Long Hi Temp Hose.

A0571107

3" O.D. by 12 Ft Long Hi Temp Hose.

A0570519

Return Air Cooling Coil 600-850 CFM

A0566849

Return Air Cooling Coil 1000-1500 CFM

A0568147

Return Air Cooling Coil 2000-3000 CFM

A0568233

Closed Loop Cooling Coil

A0546119

208-230/460 Volt Blower, 600 CFM

A0562555

575

Volt Blower, 600 CFM

A0565900

208-230/460 Volt Blower, 850 CFM

A0572510

380

Volt Blower, 1000 CFM

A0572509

230/460 Volt Blower, 1000 CFM

A0572511

575

Volt Blower, 1000 CFM

A0559792

380

Volt Blower, 1250 CFM

A0559903

230/460 Volt Blower, 1250 CFM

A0559998

575

Volt Blower, 1250 CFM

A0553766

230/460 Volt Blower, 1500 CFM

A0572513

380

Volt Blower, 2000 CFM

A0572512

230/460 Volt Blower, 2000 CFM

A0572514

575

Volt Blower, 2000 CFM

A0572516

380

Volt Blower, 2500 CFM

A0572515

230/460 Volt Blower, 2500 CFM

A0572517

575

Volt Blower, 2500 CFM

A0559815

380

Volt Blower, 3000 CFM

A0568211

230/460 Volt Blower, 3000 CFM

A0560003

575

Volt Blower, 3000 CFM

W00015335

Dew Point Sensor Manifold

A0548558

Gasket for the Dew Point Sensor

W00015436

Plastic Nut for the Dew Point Sensor

A0572502

O-Ring for Main Valve

A0566879

Main Valve Motor

A0565249

Filter housing Latch

A0565250

Filter Housing Strike

A0566466

Closed Loop Cooling Valve Motor

A0547006

Knob for the Regeneration Filter

A0537908

Handle for Panels.

A0568205

Latch for Panels

A0542231

8" Hose Clamp

A0571107

3" Hose Clamp

1

1

1

1

1 1 1 1

1

1

1

1

3.2Feet 1 4 4 1 1 8

24

16

6

1

1

1

1

1 1 1 1

1

1

1

3.2Feet 1 4 4 1 1 8

24

16

6

1

1

1

1

 

 

 

1

1

 

1

1

1

1

1

1

3.2Feet 1 4 4 1 1

12

36

16

6

1

1

1

1

 

 

 

1

1

 

1

1

1

1

1

1

3.2Feet 1 4 4 1 1

12

36

16

6

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

1

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

1

1

3.2Feet 1 4 4 1 1

12

36

16

6

1

1

1

1

1

1

1

1

1

1

3.2Feet 1 4 4 1 1

16

48

32

6

1

1

1

1

1

1

1

1

1

1

3.2 Feet

1

4

4

1

1

16

48

32

6

1

1

1

1

1

1

1

1

1

1

3.2 Feet

1

4

4

1

1

16

48

32

6

Large Dehumidifying Dryers

Appendix

70

Image 70
Contents SDA Large AP-1 Control Dehumidifying Dryer Event of Shipping Damage Shipping InfoUnpacking and Inspection If the Shipment is Not CompleteReturns Table of Contents Operation Troubleshooting How to Use This Manual SafetySafety Symbols Used in this Manual Dryer Safety Tags Description General Responsibility ResponsibilityOperator Responsibility Maintenance Responsibility Reporting a Safety Defect Models Covered in This Manual Functional DescriptionGeneral Description Process/Regeneration Cycle Sequence of OperationMechanical Features Standard FeaturesAuto Start Timer Electrical FeaturesDewpoint Extend OptionsClosed-Loop Regeneration Drawings and Diagrams Optional dryer dust collector Process Aftercooler Aftercooler Design SpecificationsProcess Air Dust Collector Process Air Dust Collector Recommended Temperature Settings Material Overdrying ProtectionElectrical Options Mechanical OptionsController Options Safety Device Lock-Outs Safety Devices and InterlocksSafety Circuit Standards Fail Safe OperationPage Dimensions and Specifications Denotes availability Mechanical Options Denotes availabilityDenotes availability Rigging and Placing Unit Mechanical InstallationUncrating the Equipment Making Electrical ConnectionsMaking Gas Line Connections Gas-Fired Models Only DescriptionChecking for Proper Blower Rotation Checking Blower RotationMaking Dryer/Drying Hopper Process Air Connections Dryer/Drying Hopper Process Air ConnectionsProcess Air Heater on Drying Hopper Large Dehumidifying Dryers Mechanical Installation Connecting Aftercooler/Precooler Cooling Water Optional Aftercooler Components & Flow RatesUsing the Drying Hopper Air Trap Drying Hopper Air TrapControls Controller DescriptionProcess Air Temperature and Conveying Process Controller Dryer Status Screen Startup ScreenIdentifying Controller Screens Dryer Alarms Help System LOG OFFMain Menu Screen Setting Values Dryer Menu Dryer Status Dryer Setup Over DRY Protect Alarms Auto TuneAuto Start Main Menu Dryer Setup Screen 3 Dryer Setup Screen 2Dryer Setup Screen 4 Overdry Protection Screen 1 Overdry ProtectionOverdry Protection Screen 2 Autotune Alarm History ScreenProcess AutoTune Screen Autostart Timer Screen DEW Point SetupDew Point Setup Screen Auto StartHelp Menu Screen System Setup SET Clock Hour Meters Alarm History StatusHelp Menu System MenuSystem Setup Screen System Backup Service Menu Main Menu System SetupLOW Level Detection Setup Clock Menu Screen Autostart Clock ScreenInput Status Screen Hour Meter ScreenInput Status Output StatusService System Backup ScreenService Menu Screen Alarm Screens Redundant Safety Controller Display Alarm Screen ExampleSetting the Redundant Safety Controller Always put your set point to 30F above set pointLarge Dehumidifying Dryers Controls Operation Start-upUsing the Dryer Status Screen Alarms Alarm DescriptionsShutdown Maintenance Schedule MaintenancePhotocopy this page for your maintenance records Preventative Maintenance Cleaning or Replacing the Process Air FiltersCleaning or Replacing the Regeneration Filter Calibrating the Dirty Filter AlarmChecking the Dewpoint Control System Symptoms of Worn Out Desiccant Corrective MaintenanceReplacing the Desiccant Desiccant Tower Assembly Replacing the Process Heater Electric DryersProcess Heater Box Assembly Replacing the Regeneration Heater Electric DryersRegeneration Heater Box Assembly Basic Troubleshooting TroubleshootingIntroduction Large Dehumidifying Dryers Troubleshooting Using a Thermocouple Determining Temperature Controller Errors or Sensor ErrorsUsing a Platinum Resistance Thermometer Returned Material Policy Warranty ReturnsAppendix Credit ReturnsTechnical Specifications Annex B InformationSpare Parts List Level 3 Mechanical Components Dryer Identification Serial Number Tag Located on back of DryerParts Department Service DepartmentTechnical Assistance Sales Department