Sterling SDA AP-1 specifications Spare Parts List

Page 69

 

8-3

Spare Parts List

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1250,1500,2000,2500, AND 3000

 

 

600CFM

600CFM

600CFM

600CFM

600CFM

850CFM

850CFM

850CFM

850CFM

850CFM

1000CFM

1000CFM

1000CFM

1000CFM

1000CFM

1250CFM

1250CFM

1250CFM

1250CFM

1250CFM

1500CFM

1500CFM

1500CFM

1500CFM

1500CFM

2000CFM

2000CFM

2000CFM

2500CFM

2500CFM

2500CFM

3000CFM

3000CFM

3000CFM

LARGE DRYER SPARE PARTS LIST 600,850,1000,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3PH

3PH

50 HZ 3PH

3PH

60 HZ 3PH

3PH

3PH

50 HZ 3PH

3PH

60 HZ 3PH

3PH

3PH

50 HZ 3PH

3PH

60 HZ 3PH

3PH

3PH

50 HZ 3PH

3PH

60 HZ 3PH

3PH

3PH

50 HZ 3PH

3PH

60 HZ 3PH

50 HZ 3PH

3PH

60 HZ 3PH

50 HZ 3PH

3PH

60 HZ 3PH

50 HZ 3PH

3PH

60 HZ 3PH

LEVEL 1 ( Electrical Components )

 

 

208V

230V

400V

460V

575V

208V

230V

400V

460V

575V

208V

230V

400V

460V

575V

208V

230V

400V

460V

575V

208V

230V

400V

460V

575V

400V

460V

575V

400V

460V

575V

400V

460V

575V

PART #

SIZE

Description

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A0536474

50

Fuse, Process Heater Elements

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A0536471

35

Fuse, Regen Heater Elements

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A0534846

20

Fuse, Process Blower

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A0545343

3.5

Fuse, Regen Blower

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A0538001

3.2

Transformer, Control Primary

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A0538017

6

Transformer, Control Secondary

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A0538005

5

Transformer, Valve Motor Primary

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A0534842

10

Transformer, Valve Motor Secondary

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A0540997

1

Fuse, Control, PLC

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A0540995

0.75

Fuse, Control, Output/Power Supply

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A0542207

3

Fuse, Control, Power Supply Out

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LEVEL 1 ( Mechanical Components )

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PART #

SIZE

Description

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W00015435

 

Dew Point Sensor Insert

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

1

 

 

1

 

 

1

 

A0548556

 

Dew Point Sensor

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

1

 

 

1

 

 

1

 

A0568271

 

Dew Point Sensor Cable

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

1

 

 

1

 

 

1

 

A0566467

 

Valve switch

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

1

 

 

1

 

 

1

 

A0570595

 

Process Air Filter 600-850 CFM

 

 

 

1

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A0568062

 

Process Air Filter 1000-3000 CFM

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

2

 

 

2

 

 

2

 

A0566531

 

Regeneration Air Filter 600-850 CFM

 

 

 

1

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A0572408

 

Regeneration Air Filter 1000-3000 CFM

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

1

 

 

1

 

 

1

 

W00018051

 

13X molecular Sieve Desiccant ( 8 X 12 Beads )

 

 

350 Lbs.

 

 

350 Lbs.

 

 

600 Lbs.

 

 

600 Lbs.

 

 

600 Lbs.

 

1200 Lbs.

1200 Lbs.

1200 Lbs.

W00013983

 

High Temperature Gasket (15 Ft Roll)

 

 

2.25 Rolls

 

 

2.25 Rolls

 

 

2.75 Rolls

 

 

3.0 Rolls

 

 

3.0 Rolls

 

4.5 Rolls

4.5 Rolls

4.5 Rolls

A0566564

 

Desiccant Tank Sight Glass

 

 

 

2

 

 

 

 

2

 

 

 

 

2

 

 

 

 

2

 

 

 

 

2

 

 

 

4

 

 

4

 

 

4

 

A0572479

 

Desiccant Tank Sight Glass Gasket

 

 

 

2

 

 

 

 

2

 

 

 

 

2

 

 

 

 

2

 

 

 

 

2

 

 

 

4

 

 

4

 

 

4

 

A0566676

 

High Temperature Snap Switch.

 

 

 

3

 

 

 

 

3

 

 

 

 

3

 

 

 

 

3

 

 

 

 

3

 

 

 

5

 

 

5

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LARGE DRYER SPARE PARTS LIST 600,850,1000,1250, 1500,2000,2500, AND 3000

LEVEL 2 ( Electrical Components )

PART #

SIZE

Description

A0558000

9A

Contactor, IEC

A0558002

16A

Contactor, IEC

A0558004

32A

Contactor, IEC

A0558040

 

Overload, IEC, 12-32A

A0558079

 

Overload, IEC, 1 - 2.9A

A0569887

 

Overload, IEC, 5 - 15A

A0569895

48A

Relay, Solid State

A0505417

 

Relay, 4PDT, Regeneration T'Couple

A0567058

 

Relay, SPDT

A0554555

*

Circuit Board, Dew Point

A0548556

*

Sensor, Dew Point

LEVEL 2 ( Mechanical Components )

PART #

SIZE

 

Description

A0566544

 

3500

Watts Heater Element 208/220 Volts

A0566547

 

3500

Watts Heater Element 230 Volts

A0566549

 

3500

Watts Heater Element 400 Volts

A0566549

 

3500

Watts Heater Element 460 Volts

A0566549

 

3500

Watts Heater Element 575 Volts

A0566415

 

Heater Element Gasket

A0566682

 

1/4" OD Teflon Tube.

600CFM

600CFM

 

600CFM

600CFM

600CFM

850CFM

850CFM

 

850CFM

850CFM

850CFM

1000CFM

1000CFM

 

1000CFM

1000CFM

1000CFM

1250CFM

1250CFM

 

1250CFM

1250CFM

1250CFM

1500CFM

1500CFM

 

1500CFM

1500CFM

1500CFM

2000CFM

 

2000CFM

2000CFM

2500CFM

 

2500CFM

2500CFM

3000CFM

 

3000CFM

3000CFM

3PH

3PH

 

50 HZ 3PH

3PH

60 HZ 3PH

3PH

3PH

 

50 HZ 3PH

3PH

60 HZ 3PH

3PH

3PH

 

50 HZ 3PH

3PH

60 HZ 3PH

3PH

3PH

 

50 HZ 3PH

3PH

60 HZ 3PH

3PH

3PH

 

50 HZ 3PH

3PH

60 HZ 3PH

50 HZ 3PH

 

3PH

60 HZ 3PH

50 HZ 3PH

 

3PH

60 HZ 3PH

50 HZ 3PH

 

3PH

60 HZ 3PH

208V

230V

 

400V

460V

575V

208V

230V

 

400V

460V

575V

208V

230V

 

400V

460V

575V

208V

230V

 

400V

460V

575V

208V

230V

 

400V

460V

575V

400V

 

460V

575V

400V

 

460V

575V

400V

 

460V

575V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

1

 

 

1

 

 

1

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

1

 

 

1

 

 

1

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

1

 

 

1

 

 

1

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

1

 

 

1

 

 

1

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

 

1

 

 

 

1

 

 

1

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21

 

 

 

 

 

30

 

 

 

 

 

39

 

 

 

 

 

39

 

 

 

 

 

45

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21

 

 

 

 

30

 

 

 

 

39

 

 

 

 

39

 

 

 

 

45

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21

 

 

 

 

 

30

 

 

 

 

 

39

 

 

 

 

 

39

 

 

 

 

 

45

 

 

66

 

 

78

 

 

90

 

 

 

 

 

 

21

 

 

 

 

 

30

 

 

 

 

 

39

 

 

 

 

 

39

 

 

 

 

 

45

 

 

 

66

 

 

 

78

 

 

 

90

 

 

 

 

 

 

21

 

 

 

 

 

30

 

 

 

 

 

39

 

 

 

 

 

39

 

 

 

 

 

45

 

 

 

66

 

 

 

78

 

 

 

90

 

 

42

 

 

 

 

60

 

 

 

 

78

 

 

 

 

78

 

 

 

 

90

 

 

 

120

 

 

158

 

 

 

180

 

 

 

18 Feet

 

 

 

18 Feet

 

 

 

18 Feet

 

 

 

18 Feet

 

 

 

18 Feet

 

 

18 Feet

 

18 Feet

 

18 Feet

Large Dehumidifying Dryers

Appendix

69

Page 68 Page 70
Image 69
Page 68 Page 70
Contents SDA Large AP-1 Control Dehumidifying Dryer Unpacking and Inspection Shipping InfoEvent of Shipping Damage If the Shipment is Not CompleteReturns Table of Contents Operation Troubleshooting Safety How to Use This ManualSafety Symbols Used in this Manual Dryer Safety Tags Description Responsibility General ResponsibilityOperator Responsibility Maintenance Responsibility Reporting a Safety Defect Functional Description Models Covered in This ManualGeneral Description Sequence of Operation Process/Regeneration CycleAuto Start Timer Standard FeaturesMechanical Features Electrical FeaturesOptions Dewpoint ExtendClosed-Loop Regeneration Drawings and Diagrams Optional dryer dust collector Aftercooler Design Specifications Process AftercoolerProcess Air Dust Collector Process Air Dust Collector Material Overdrying Protection Recommended Temperature SettingsMechanical Options Electrical OptionsController Options Safety Circuit Standards Safety Devices and InterlocksSafety Device Lock-Outs Fail Safe OperationPage Mechanical Options Denotes availability Dimensions and Specifications Denotes availabilityDenotes availability Uncrating the Equipment Mechanical InstallationRigging and Placing Unit Making Electrical ConnectionsDescription Making Gas Line Connections Gas-Fired Models OnlyChecking Blower Rotation Checking for Proper Blower RotationDryer/Drying Hopper Process Air Connections Making Dryer/Drying Hopper Process Air ConnectionsProcess Air Heater on Drying Hopper Large Dehumidifying Dryers Mechanical Installation Aftercooler Components & Flow Rates Connecting Aftercooler/Precooler Cooling Water OptionalDrying Hopper Air Trap Using the Drying Hopper Air TrapController Description ControlsDryer Status Screen Startup Screen Process Air Temperature and Conveying Process ControllerDryer Alarms Help System LOG OFF Identifying Controller ScreensMain Menu Screen Setting Values Dryer Status Dryer Setup Over DRY Protect Alarms Auto Tune Dryer MenuAuto Start Main Menu Dryer Setup Screen 2 Dryer Setup Screen 3Dryer Setup Screen 4 Overdry Protection Overdry Protection Screen 1Overdry Protection Screen 2 Alarm History Screen AutotuneProcess AutoTune Screen Dew Point Setup Screen DEW Point SetupAutostart Timer Screen Auto StartHelp Menu System Setup SET Clock Hour Meters Alarm History StatusHelp Menu Screen System MenuSystem Backup Service Menu Main Menu System Setup System Setup ScreenLOW Level Detection Setup Autostart Clock Screen Clock Menu ScreenInput Status Hour Meter ScreenInput Status Screen Output StatusSystem Backup Screen ServiceService Menu Screen Alarm Screens Alarm Screen Example Redundant Safety Controller DisplayAlways put your set point to 30F above set point Setting the Redundant Safety ControllerLarge Dehumidifying Dryers Controls Start-up OperationUsing the Dryer Status Screen Alarm Descriptions AlarmsShutdown Maintenance Maintenance SchedulePhotocopy this page for your maintenance records Cleaning or Replacing the Process Air Filters Preventative MaintenanceCalibrating the Dirty Filter Alarm Cleaning or Replacing the Regeneration FilterChecking the Dewpoint Control System Corrective Maintenance Symptoms of Worn Out DesiccantReplacing the Desiccant Replacing the Process Heater Electric Dryers Desiccant Tower AssemblyReplacing the Regeneration Heater Electric Dryers Process Heater Box AssemblyRegeneration Heater Box Assembly Troubleshooting Basic TroubleshootingIntroduction Large Dehumidifying Dryers Troubleshooting Determining Temperature Controller Errors or Sensor Errors Using a ThermocoupleUsing a Platinum Resistance Thermometer Appendix Warranty ReturnsReturned Material Policy Credit ReturnsAnnex B Information Technical SpecificationsSpare Parts List Level 3 Mechanical Components Located on back of Dryer Dryer Identification Serial Number TagTechnical Assistance Service DepartmentParts Department Sales Department
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