Sterling SDAA 25-100 specifications Level 2 & 3 Spare Parts List Electrical & Mechanical

Page 57

Figure 19: Level 2 & 3 Spare Parts List (Electrical & Mechanical)

MINI DRYER SPARE PARTS LIST AD15, AD30, AD60

15CFM

15CFM

15CFM

15CFM

15CFM

15CFM

30CFM

30CFM

30CFM

30CFM

30CFM

30CFM

60CFM

60CFM

60CFM

60CFM

60CFM

60CFM

 

3PH

50 HZ 3PH

3PH

50 HZ 3PH

3PH

60 HZ 3PH

3PH

50 HZ 3PH

3PH

50 HZ 3PH

3PH

60 HZ 3PH

3PH

50 HZ 3PH

3PH

50 HZ 3PH

3PH

60 HZ 3PH

 

208V

220V

230V

400V

460V

575V

208V

220V

230V

400V

460V

575V

208V

220V

230V

400V

460V

575V

LEVEL 2 ( Electrical Components )

PART #

SIZE

Description

A0558000

 

Motor Starter

A0530042

 

Mercury Heater Contactor

A0567917

 

Process Air Temperature Controller

A0544089

 

Regeneration Air Temperature Controller

A0558065

*

Dew Point Monitor

A0548555

*

Dew Point Circuit Board

A0505417

 

Regeneration T'Couple Relay

LEVEL 2 ( Mechanical Components )

PART #

SIZE

 

Description

A0548621

 

Ceramic Cap for the End of Heater Elements

A0566478

 

750 Watts Heater element 208/220 Volts

A0566479

 

750 Watts Heater element 230 Volts

A0566480

 

750 Watts Heater element 400 Volts

A0566481

 

750 Watts Heater element 460 Volts

A0566482

 

750 Watts Heater element 575 Volts

A0566483

 

1250

Watts Heater Element 208/220 Volts

A0566484

 

1250

Watts Heater Element 230 Volts

A0566485

 

1250

Watts Heater Element 400 Volts

A0566486

 

1250

Watts Heater Element 460 Volts

A0566487

 

1250

Watts Heater Element 575 Volts

A0566601

 

2500

Watts Heater Element 208/220 Volts

A0566602

 

2500

Watts Heater Element 230 Volts

A0566603

 

2500

Watts Heater Element 400 Volts

A0566604

 

2500

Watts Heater Element 460 Volts

A0566605

 

2500

Watts Heater Element 575 Volts

A0568139

 

Screen Cover for the Desiccant Tanks

A0568140

 

Screen Cover for the Desiccant Tanks

A0568141

 

Screen Cover for the Desiccant Tanks

A0566682

 

1/4" OD Teflon Tube.

A0566415

 

Washer / Gasket for the Heater Elements

MINI DRYER SPARE PARTS LIST AD15, AD30, AD60

LEVEL 3 ( Electrical Components )

PART #

SIZE

Description

A0567921

 

Power Disconnect

A0566096

 

Mitsubishi Programmable Relay Logic Controller

A0568961

 

Redundant Temperature Safety Controller

LEVEL 3 ( Mechanical Components )

PART #

SIZE

Description

A0534059

 

2" O.D. by 12 Ft Long Hi Temp Hose.

A0534060

 

2-1/2" O.D. by 12 Ft Long Hi Temp Hose.

A0566535

 

Return Air Cooling Coil

A0536628

 

208/460 Volt Process Blower.

A0536629

 

575 Volt Process Blower

A0534079

 

208/460 Volt Process Blower.

A0535351

 

575 Volt Process Blower

A0552439

 

208/460 Volt Process Blower.

A0552440

 

575 Volt Process Blower

 

 

 

1

 

 

 

 

1

 

 

 

 

 

1

 

 

 

 

 

 

1

 

 

 

 

1

 

 

 

 

 

1

 

 

 

 

 

 

1

 

 

 

 

1

 

 

 

 

 

1

 

 

 

 

 

 

1

 

 

 

 

1

 

 

 

 

 

1

 

 

 

 

 

 

1

 

 

 

 

1

 

 

 

 

 

1

 

 

 

 

 

 

1

 

 

 

 

1

 

 

 

 

 

1

 

 

 

 

 

 

1

 

 

 

 

1

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

5

 

 

 

 

 

7

 

 

 

2

2

 

 

 

 

 

 

0

 

 

 

 

 

0

 

 

 

 

 

2

 

 

 

 

 

0

 

 

 

 

 

0

 

 

 

 

 

 

2

 

 

 

 

0

 

 

 

 

 

0

 

 

 

 

 

 

 

2

 

 

 

0

 

 

 

 

 

0

 

 

 

 

 

 

 

 

2

 

 

0

 

 

 

 

 

0

 

 

 

2

2

 

 

 

 

5

5

 

 

 

 

4

4

 

 

 

 

 

 

2

 

 

 

 

 

5

 

 

 

 

 

4

 

 

 

 

 

 

2

 

 

 

 

 

5

 

 

 

 

 

4

 

 

 

 

 

 

2

 

 

 

 

 

5

 

 

 

 

 

4

 

 

 

 

 

 

2

 

 

 

 

 

5

 

 

 

 

 

4

 

 

0

 

 

 

 

 

0

 

 

 

3

3

 

 

 

 

 

 

0

 

 

 

 

 

0

 

 

 

 

 

3

 

 

 

 

 

0

 

 

 

 

 

0

 

 

 

 

 

 

3

 

 

 

 

0

 

 

 

 

 

0

 

 

 

 

 

 

 

3

 

 

 

0

 

 

 

 

 

0

 

 

 

 

 

 

 

 

3

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

5 Feet

 

 

 

 

5 Feet

 

 

 

 

5 Feet

 

 

 

 

 

8

 

 

 

 

10

 

 

 

 

 

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15CFM

15CFM

15CFM

15CFM

15CFM

15CFM

30CFM

30CFM

30CFM

30CFM

30CFM

30CFM

60CFM

60CFM

60CFM

60CFM

60CFM

60CFM

3PH

50 HZ 3PH

3PH

50 HZ 3PH

3PH

60 HZ 3PH

3PH

50 HZ 3PH

3PH

50 HZ 3PH

3PH

60 HZ 3PH

3PH

50 HZ 3PH

3PH

50 HZ 3PH

3PH

60 HZ 3PH

208V

220V

230V

400V

460V

575V

208V

220V

230V

400V

460V

575V

208V

220V

230V

400V

460V

575V

 

 

 

1

 

 

 

 

1

 

 

 

 

 

1

 

 

 

 

 

 

1

 

 

 

 

1

 

 

 

 

 

1

 

 

 

 

 

 

1

 

 

 

 

1

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

1

 

 

 

 

 

1

 

 

 

 

 

 

1

 

 

 

 

1

 

 

 

 

 

1

 

 

 

 

 

 

1

 

 

 

 

1

 

 

 

 

 

1

 

 

 

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

Dehumidifying Dryers

Chapter 7: Appendix

56 of 59

Image 57
Contents Sdaa 25-100 15-60 cfm Dehumidifying Dryers Shipping Information Table of Contents Maintenance Service Department Sales Department Contract Department Safety How to Use This ManualSafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityRemember Operator ResponsibilityReporting a Safety Defect Maintenance ResponsibilityDehumidifying Dryers Safety Functional Description Models Covered in This ManualGeneral Description What is desiccant? Standard FeaturesMechanical Features Electrical FeaturesSafety Devices and Interlocks Controller FeaturesOptions Safety Circuit Standards Safety Device Lock-OutsFail Safe Operation Installation Uncrating the EquipmentRigging and Placing the Dryer Machine-Mount Dryer Dimensions Floor-Mount Dryer Dimensions Recommended Dryer Lifting Hardware Suggested Lift Rigging for Cart Mounted DryersSuggested Lift Rigging for Machine Mounted Dryers Electrical ConnectionsThree-Phase Models Setup ProceduresChecking for Proper Blower Rotation Making Dryer/Drying Hopper Process Air ConnectionsInstalling Water Lines Hose and Hose Clamp Drying Hopper Air Trap ConsiderationsOptional Aftercooler Initial Start-up Auto-Tuning the DryerPre-Startup Checks Starting Up the DryerShutting Down the Dryer Start-up OperationSwitches Indicator LightsController Description and Operation Process Air Temperature Controller Lit when Control Output 1 is on. The Out1Lit when Control Output 2 is on. Not used Lights in the Operation Indicator Section when Indicator Name DescriptionIdentifying Temperature Controller Keys Setting the Process Air TemperatureE5CN Operating Parameters Tuned prior to dryer startup Adjustment Level Indicator Name DescriptionON, OFF Entering Operating Parameters to Select ModesSetting the High Dew Point Alarm Process Air Dew Point DisplayOptional Redundant Safety Controller Display Setting the Redundant Safety ControllerWatlow Operating Parameters Mode Parameter Setting range Default Manf. setting Dryer Operation Procedures Model Heating Cooling 15 cfm 30 cfm 60 cfm Page Controller Operation With Optional Alarm Horn & Reset Button Page Alarm Display Messages Shutting Down the Dryer Auto-Tuning the DryerMaintenance Preventative Maintenance SchedulePhotocopy this page for your maintenance records Recommendations for Cleaning and Replacing Filters Preventative MaintenanceServicing Process Air Filters VacuumingServicing the Dew Point Monitor Cleaning with Compressed AirSymptoms of Worn Desiccant Corrective MaintenanceReplacing Worn Desiccant First AIDConsult local disposal regulations for more information Replacing the Process Heater ProceduresTroubleshooting Problem Possible cause Corrective actionIntroduction Problem Possible cause Corrective action Check resin manufacturer’s data Determining Temperature Controller Errors or Sensor Errors Using a ThermocoupleUsing a Platinum Resistance Thermometer Warranty Specifications WarrantyWarranty Restrictions AppendixWarranty Liabilities Optional ComponentsCustomer Responsibilities Annex B Information Technical SpecificationsAftercooler Design Specifications Drawings and Diagrams Spare Parts ListLevel 2 & 3 Spare Parts List Electrical & Mechanical Warranty Returns Safety Tag InformationDryer Safety Tags Returned Material PolicyLocated on back of Dryer Dryer Identification Serial Number TagTechnical Assistance Service DepartmentParts Department Sales Department