Sterling SDAA 25-100 specifications Problem Possible cause Corrective action

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Problem

 

Possible cause

 

Corrective action

 

 

 

 

 

 

 

 

 

Process heaters are faulty.

 

Check for open heaters. Replace

 

 

 

 

if required.

 

 

 

 

 

 

 

 

Solid-state temperature

 

Replace.

 

Loss or reduction of process air

 

controller faulty.

 

 

 

 

 

 

 

 

 

Make sure that plant personnel

 

temperature.

 

 

 

 

 

Process temperature was

 

are aware of the proper

 

 

 

 

 

 

 

adjusted in error by plant

 

temperature set point. Post an

 

 

 

personnel.

 

appropriate sign next to the

 

 

 

 

 

controller.

 

 

 

Process heaters are faulty.

 

Replace.

 

 

 

Desiccant beds are

 

Replace desiccant.

 

 

 

contaminated.

 

 

 

 

 

 

 

 

 

 

 

Drying systems are designed for

 

 

 

Material being dried differs

 

the material which was

 

 

 

 

originally specified. Different

 

 

 

from material specified at the

 

 

 

 

 

materials may need a longer

 

 

 

time of purchase.

 

Loss or reduction in drying

 

 

residence time or a different

 

 

 

 

 

 

drying temperature.

capacity.

 

 

 

 

Break in flex hose to/from

 

Inspect for air leaks; replace as

 

 

 

 

 

 

 

drying hopper.

 

needed.

 

 

 

Airflow valve sticking or failing

 

Check for proper operation of

 

 

 

 

valve actuators. Repair or

 

 

 

to shift.

 

 

 

 

 

replace if necessary.

 

 

 

 

 

 

 

 

Blower fins filled with dust or

 

Remove blower side plate,

 

 

 

 

clean baffles, replace.

 

 

 

contaminants.

 

 

 

 

 

Replace filter elements.

 

 

 

 

 

 

 

 

Insufficient power to PLC

 

Check power supply and power

 

PLC Regeneration Bed LED

 

(Power LED is off).

 

wiring to PLC.

 

 

Faulty PLC (PLC Power light is

 

 

 

indicators both off.

 

 

Replace PLC.

 

 

on, Run light is off, and/or Error

 

 

 

 

 

 

 

 

light is on).

 

 

 

 

 

Regenerating bed cooldown.

 

None.

 

 

 

Blower Input indicator is off.

 

Verify that blower contactor is

 

 

 

 

on. Check input wiring to PLC.

 

 

 

 

 

 

PLC Regeneration Heater

 

Process air in high-temperature

 

None.

 

 

condition.

 

 

Left/Right output indicators both

 

 

 

 

 

Insufficient power to PLC

 

Check power supply and power

 

off.

 

(Power light is off).

 

wiring to PLC.

 

 

 

 

 

 

 

Faulty PLC (PLC Power light is

 

 

 

 

 

on, Run light is off, and/or Error

 

Replace PLC.

 

 

 

light is on).

 

 

Dehumidifying Dryers

Chapter 6: Troubleshooting

49 of 59

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Contents Sdaa 25-100 15-60 cfm Dehumidifying Dryers Shipping Information Table of Contents Maintenance Service Department Sales Department Contract Department Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityOperator Responsibility RememberMaintenance Responsibility Reporting a Safety DefectDehumidifying Dryers Safety General Description Functional DescriptionModels Covered in This Manual Mechanical Features Standard FeaturesWhat is desiccant? Electrical FeaturesOptions Safety Devices and InterlocksController Features Fail Safe Operation Safety Circuit StandardsSafety Device Lock-Outs Rigging and Placing the Dryer InstallationUncrating the Equipment Machine-Mount Dryer Dimensions Floor-Mount Dryer Dimensions Suggested Lift Rigging for Cart Mounted Dryers Recommended Dryer Lifting HardwareElectrical Connections Suggested Lift Rigging for Machine Mounted DryersChecking for Proper Blower Rotation Setup ProceduresThree-Phase Models Making Dryer/Drying Hopper Process Air ConnectionsOptional Aftercooler Installing Water Lines Hose and Hose ClampDrying Hopper Air Trap Considerations Pre-Startup Checks Auto-Tuning the DryerInitial Start-up Starting Up the DryerShutting Down the Dryer Operation Start-upController Description and Operation SwitchesIndicator Lights Lit when Control Output 2 is on. Not used Process Air Temperature ControllerLit when Control Output 1 is on. The Out1 Identifying Temperature Controller Keys Indicator Name DescriptionLights in the Operation Indicator Section when Setting the Process Air TemperatureE5CN Operating Parameters Adjustment Level Indicator Name Description Tuned prior to dryer startupEntering Operating Parameters to Select Modes ON, OFFOptional Setting the High Dew Point AlarmProcess Air Dew Point Display Watlow Operating Parameters Redundant Safety Controller DisplaySetting the Redundant Safety Controller Mode Parameter Setting range Default Manf. setting Dryer Operation Procedures Model Heating Cooling 15 cfm 30 cfm 60 cfm Page Controller Operation With Optional Alarm Horn & Reset Button Page Alarm Display Messages Auto-Tuning the Dryer Shutting Down the DryerPhotocopy this page for your maintenance records MaintenancePreventative Maintenance Schedule Servicing Process Air Filters Preventative MaintenanceRecommendations for Cleaning and Replacing Filters VacuumingCleaning with Compressed Air Servicing the Dew Point MonitorCorrective Maintenance Symptoms of Worn DesiccantFirst AID Replacing Worn DesiccantConsult local disposal regulations for more information Procedures Replacing the Process HeaterIntroduction TroubleshootingProblem Possible cause Corrective action Problem Possible cause Corrective action Check resin manufacturer’s data Using a Platinum Resistance Thermometer Determining Temperature Controller Errors or Sensor ErrorsUsing a Thermocouple Warranty Restrictions WarrantyWarranty Specifications AppendixCustomer Responsibilities Warranty LiabilitiesOptional Components Technical Specifications Annex B InformationDrawings and Diagrams Spare Parts List Aftercooler Design SpecificationsLevel 2 & 3 Spare Parts List Electrical & Mechanical Dryer Safety Tags Safety Tag InformationWarranty Returns Returned Material PolicyDryer Identification Serial Number Tag Located on back of DryerParts Department Service DepartmentTechnical Assistance Sales Department