Sterling SDAA 25-100 specifications Corrective Maintenance, Symptoms of Worn Desiccant

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Dew point sensor life depends on:

Air temperature and flow passing over the sensor.

The amount of fines (dust) in the process air.

The amount of plasticizer vapor in the process air.

Once every six months, the dryer operator should monitor the initial dew point sensor readings and establish a periodic replacement schedule as needed.

Caution! Do not attempt to check the continuity or resistance of the dew point sensor.

The sensor will be destroyed!

5-3 Corrective Maintenance

This section provides you with the information necessary to correct or repair any issues which might appear during the normal operation of your dehumidifying dryer. Although we have listed how to perform these procedures, it is recommended that you call the Service Department to have any in-depth maintenance performed.

Symptoms of Worn Desiccant

The moisture absorption capacity of the desiccant used in your dehumidifying dryer degrades after an indefinite period of time. Useful life depends on variables such as material moisture content, plasticizer vapors in the return air, and number of regeneration cycles.

Your dryer may need new desiccant if it exhibits any of the following symptoms:

The process air dew point measured with a portable dew point monitor is higher than -10°F (-23ºC) throughout the process drying cycle.

Noticeable amounts of desiccant in the beds is a medium-brown color or darker.

If you notice any of these signs, replace the desiccant in the desiccant beds. Desiccant replacement kits are available from the Parts Department. If you want, a technician can repack desiccant beds at your site.

Dehumidifying Dryers

Chapter 5: Maintenance

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Contents Sdaa 25-100 15-60 cfm Dehumidifying Dryers Shipping Information Table of Contents Maintenance Service Department Sales Department Contract Department Safety How to Use This ManualSafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityRemember Operator ResponsibilityReporting a Safety Defect Maintenance ResponsibilityDehumidifying Dryers Safety Functional Description Models Covered in This ManualGeneral Description What is desiccant? Standard FeaturesMechanical Features Electrical FeaturesSafety Devices and Interlocks Controller FeaturesOptions Safety Circuit Standards Safety Device Lock-OutsFail Safe Operation Installation Uncrating the EquipmentRigging and Placing the Dryer Machine-Mount Dryer Dimensions Floor-Mount Dryer Dimensions Recommended Dryer Lifting Hardware Suggested Lift Rigging for Cart Mounted DryersSuggested Lift Rigging for Machine Mounted Dryers Electrical ConnectionsThree-Phase Models Setup ProceduresChecking for Proper Blower Rotation Making Dryer/Drying Hopper Process Air ConnectionsInstalling Water Lines Hose and Hose Clamp Drying Hopper Air Trap ConsiderationsOptional Aftercooler Initial Start-up Auto-Tuning the DryerPre-Startup Checks Starting Up the DryerShutting Down the Dryer Start-up OperationSwitches Indicator LightsController Description and Operation Process Air Temperature Controller Lit when Control Output 1 is on. The Out1Lit when Control Output 2 is on. Not used Lights in the Operation Indicator Section when Indicator Name DescriptionIdentifying Temperature Controller Keys Setting the Process Air TemperatureE5CN Operating Parameters Tuned prior to dryer startup Adjustment Level Indicator Name DescriptionON, OFF Entering Operating Parameters to Select ModesSetting the High Dew Point Alarm Process Air Dew Point DisplayOptional Redundant Safety Controller Display Setting the Redundant Safety ControllerWatlow Operating Parameters Mode Parameter Setting range Default Manf. setting Dryer Operation Procedures Model Heating Cooling 15 cfm 30 cfm 60 cfm Page Controller Operation With Optional Alarm Horn & Reset Button Page Alarm Display Messages Shutting Down the Dryer Auto-Tuning the DryerMaintenance Preventative Maintenance SchedulePhotocopy this page for your maintenance records Recommendations for Cleaning and Replacing Filters Preventative MaintenanceServicing Process Air Filters VacuumingServicing the Dew Point Monitor Cleaning with Compressed AirSymptoms of Worn Desiccant Corrective MaintenanceReplacing Worn Desiccant First AIDConsult local disposal regulations for more information Replacing the Process Heater ProceduresTroubleshooting Problem Possible cause Corrective actionIntroduction Problem Possible cause Corrective action Check resin manufacturer’s data Determining Temperature Controller Errors or Sensor Errors Using a ThermocoupleUsing a Platinum Resistance Thermometer Warranty Specifications WarrantyWarranty Restrictions AppendixWarranty Liabilities Optional ComponentsCustomer Responsibilities Annex B Information Technical SpecificationsAftercooler Design Specifications Drawings and Diagrams Spare Parts ListLevel 2 & 3 Spare Parts List Electrical & Mechanical Warranty Returns Safety Tag InformationDryer Safety Tags Returned Material PolicyLocated on back of Dryer Dryer Identification Serial Number TagTechnical Assistance Service DepartmentParts Department Sales Department