Sterling SDAA 25-100 Technical Assistance, Parts Department, Service Department, Sales Department

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7-9 Technical Assistance

Parts Department

Call toll-free 7am–5pm CST [800] 423-3183 or call [630] 595-1060, Fax [630] 475-7005

The ACS Customer Service Group will provide your company with genuine OEM quality parts manufactured to engineering design specifications, which will maximize your equipment’s performance and efficiency. To assist in expediting your phone or fax order, please have the model and serial number of your unit when you contact us. A customer replacement parts list is included in this manual for your convenience. ACS welcomes inquiries on all your parts needs and is dedicated to providing excellent customer service.

Service Department

Call toll-free 8am–5pm CST [800] 233-4819 or call [630] 595-1060 Emergencies after 5pm CST, call [847] 439-5655

We have a qualified service department ready to help. Service contracts are available for most products.

Sales Department

Call [630] 595-1060 Monday–Friday, 8am–5pm CST

Our products are sold by a world-wide network of independent sales representatives. Contact our Sales Department for the name of the sales representative nearest you.

Contract Department

Call [630] 595-1060 Monday–Friday, 8am–5pm CST

Let us install your system. The Contract Department offers any or all of these services: project planning; system packages including drawings; equipment, labor, and construction materials; and union or non- union installations.

Dehumidifying Dryers

Chapter 7: Appendix

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Contents Sdaa 25-100 15-60 cfm Dehumidifying Dryers Shipping Information Table of Contents Maintenance Service Department Sales Department Contract Department Safety How to Use This ManualSafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityOperator Responsibility RememberMaintenance Responsibility Reporting a Safety DefectDehumidifying Dryers Safety Functional Description Models Covered in This ManualGeneral Description Standard Features What is desiccant?Mechanical Features Electrical FeaturesSafety Devices and Interlocks Controller FeaturesOptions Safety Circuit Standards Safety Device Lock-OutsFail Safe Operation Installation Uncrating the EquipmentRigging and Placing the Dryer Machine-Mount Dryer Dimensions Floor-Mount Dryer Dimensions Suggested Lift Rigging for Cart Mounted Dryers Recommended Dryer Lifting HardwareElectrical Connections Suggested Lift Rigging for Machine Mounted DryersSetup Procedures Three-Phase ModelsChecking for Proper Blower Rotation Making Dryer/Drying Hopper Process Air ConnectionsInstalling Water Lines Hose and Hose Clamp Drying Hopper Air Trap ConsiderationsOptional Aftercooler Auto-Tuning the Dryer Initial Start-upPre-Startup Checks Starting Up the DryerShutting Down the Dryer Operation Start-upSwitches Indicator LightsController Description and Operation Process Air Temperature Controller Lit when Control Output 1 is on. The Out1Lit when Control Output 2 is on. Not used Indicator Name Description Lights in the Operation Indicator Section whenIdentifying Temperature Controller Keys Setting the Process Air TemperatureE5CN Operating Parameters Adjustment Level Indicator Name Description Tuned prior to dryer startupEntering Operating Parameters to Select Modes ON, OFFSetting the High Dew Point Alarm Process Air Dew Point DisplayOptional Redundant Safety Controller Display Setting the Redundant Safety ControllerWatlow Operating Parameters Mode Parameter Setting range Default Manf. setting Dryer Operation Procedures Model Heating Cooling 15 cfm 30 cfm 60 cfm Page Controller Operation With Optional Alarm Horn & Reset Button Page Alarm Display Messages Auto-Tuning the Dryer Shutting Down the DryerMaintenance Preventative Maintenance SchedulePhotocopy this page for your maintenance records Preventative Maintenance Recommendations for Cleaning and Replacing FiltersServicing Process Air Filters VacuumingCleaning with Compressed Air Servicing the Dew Point MonitorCorrective Maintenance Symptoms of Worn DesiccantFirst AID Replacing Worn DesiccantConsult local disposal regulations for more information Procedures Replacing the Process HeaterTroubleshooting Problem Possible cause Corrective actionIntroduction Problem Possible cause Corrective action Check resin manufacturer’s data Determining Temperature Controller Errors or Sensor Errors Using a ThermocoupleUsing a Platinum Resistance Thermometer Warranty Warranty SpecificationsWarranty Restrictions AppendixWarranty Liabilities Optional ComponentsCustomer Responsibilities Technical Specifications Annex B InformationDrawings and Diagrams Spare Parts List Aftercooler Design SpecificationsLevel 2 & 3 Spare Parts List Electrical & Mechanical Safety Tag Information Warranty ReturnsDryer Safety Tags Returned Material PolicyDryer Identification Serial Number Tag Located on back of DryerService Department Technical AssistanceParts Department Sales Department