Sterling SDAA 25-100 Installation, Uncrating the Equipment, Rigging and Placing the Dryer

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Chapter 3: Installation

3-1 Uncrating the Equipment

Dehumidifying Dryers are shipped mounted on a skid, enclosed in a plastic wrapper, and contained in a cardboard box.

1. Pry the crating away from the skid.

Note: Remove the nails holding the box to the skid and lift the box off carefully; avoiding staples in the 1’ x 4’ wood supports. Cut the steel banding.

2.Use a pry bar to remove the blocks securing the unit to the skid.

3.Lift unit from sides. Use a pry bar if necessary to carefully remove the skid from the unit.

4.Lower slowly.

3-2 Rigging and Placing the Dryer

Take care when rigging and placing the dryer. Figures 1, 2 and 3 on the following pages show a suggested safe rigging diagram. It lets you lift the dryer/hopper unit vertically for installation on the machine throat. Adjust chain lengths at the center sling bracket before you lift the unit. Your dryer has built-in lifting lugs.

Caution! If you are mounting a machine-mount dryer with a magnet or transition adaptor on the machine throat, you must provide additional support to hold the dryer securely on the machine.

Be aware that off-center static and dynamic hopper loading can occur with machine vibration. Again, provide additional support to hold the dryer securely on the machine.

For 60 cfm dryer units, you must provide additional support to stabilize these units and to protect personnel when installing on machine throats.

Use caution and observe safety rules when lifting and placing your dryer!

Dehumidifying Dryers

Chapter 3: Installation

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Contents Sdaa 25-100 15-60 cfm Dehumidifying Dryers Shipping Information Table of Contents Maintenance Service Department Sales Department Contract Department How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityOperator Responsibility RememberMaintenance Responsibility Reporting a Safety DefectDehumidifying Dryers Safety Models Covered in This Manual Functional DescriptionGeneral Description Standard Features What is desiccant?Mechanical Features Electrical FeaturesController Features Safety Devices and InterlocksOptions Safety Device Lock-Outs Safety Circuit StandardsFail Safe Operation Uncrating the Equipment InstallationRigging and Placing the Dryer Machine-Mount Dryer Dimensions Floor-Mount Dryer Dimensions Suggested Lift Rigging for Cart Mounted Dryers Recommended Dryer Lifting HardwareElectrical Connections Suggested Lift Rigging for Machine Mounted DryersSetup Procedures Three-Phase ModelsChecking for Proper Blower Rotation Making Dryer/Drying Hopper Process Air ConnectionsDrying Hopper Air Trap Considerations Installing Water Lines Hose and Hose ClampOptional Aftercooler Auto-Tuning the Dryer Initial Start-upPre-Startup Checks Starting Up the DryerShutting Down the Dryer Operation Start-upIndicator Lights SwitchesController Description and Operation Lit when Control Output 1 is on. The Out1 Process Air Temperature ControllerLit when Control Output 2 is on. Not used Indicator Name Description Lights in the Operation Indicator Section whenIdentifying Temperature Controller Keys Setting the Process Air TemperatureE5CN Operating Parameters Adjustment Level Indicator Name Description Tuned prior to dryer startupEntering Operating Parameters to Select Modes ON, OFFProcess Air Dew Point Display Setting the High Dew Point AlarmOptional Setting the Redundant Safety Controller Redundant Safety Controller DisplayWatlow Operating Parameters Mode Parameter Setting range Default Manf. setting Dryer Operation Procedures Model Heating Cooling 15 cfm 30 cfm 60 cfm Page Controller Operation With Optional Alarm Horn & Reset Button Page Alarm Display Messages Auto-Tuning the Dryer Shutting Down the DryerPreventative Maintenance Schedule MaintenancePhotocopy this page for your maintenance records Preventative Maintenance Recommendations for Cleaning and Replacing FiltersServicing Process Air Filters VacuumingCleaning with Compressed Air Servicing the Dew Point MonitorCorrective Maintenance Symptoms of Worn DesiccantFirst AID Replacing Worn DesiccantConsult local disposal regulations for more information Procedures Replacing the Process HeaterProblem Possible cause Corrective action TroubleshootingIntroduction Problem Possible cause Corrective action Check resin manufacturer’s data Using a Thermocouple Determining Temperature Controller Errors or Sensor ErrorsUsing a Platinum Resistance Thermometer Warranty Warranty SpecificationsWarranty Restrictions AppendixOptional Components Warranty LiabilitiesCustomer Responsibilities Technical Specifications Annex B InformationDrawings and Diagrams Spare Parts List Aftercooler Design SpecificationsLevel 2 & 3 Spare Parts List Electrical & Mechanical Safety Tag Information Warranty ReturnsDryer Safety Tags Returned Material PolicyDryer Identification Serial Number Tag Located on back of DryerService Department Technical AssistanceParts Department Sales Department