Roberts Gorden UHA[X][S] 100, UHA[X][S] 45 Roberts-GordonLLC, Printed in U.S.A, Table Of Contents

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TABLE OF CONTENTS

TABLE OF CONTENTS

SECTION 1: Heater Safety

1

SECTION 10: Operation and Maintenance

29

1.1 Manpower Requirements

1

10.1

Pre-Start-Up Checks

29

1.2 Safety Labels and Their Placement

1

10.2

Begin Start-Up

29

SECTION 2: Installer Responsibility

5

10.3

Complete Start-Up

32

2.1

Wall Tag

5

SECTION 11: User Instructions

33

2.2

Corrosive Chemicals

5

11.1 User Instructions

33

2.3

National Standards and Applicable Codes

5

11.2 Heater Operation

33

SECTION 3: Critical Considerations

6

11.3 Common User Controls

33

3.1

Basic Information

6

11.4 Lighting Instructions

33

3.2

Manufactured Units

6

11.5 Simple Troubleshooting

34

3.3

Location and Suspension

6

SECTION 12: Servicing

35

3.4

Minimum Required Installation Clearances

6

12.1

Servicing Instructions

35

3.5

Clearances to Combustibles

6

12.2

Burner Maintenance

35

3.6

Ventilation

6

12.3

Fan/Motor Assembly Maintenance

35

3.7

Gas Supply

7

12.4

Heat Exchanger Maintenance

35

3.8

Electrical Supply

7

12.5

Gas Valve Maintenance

35

3.9

Vent

7

12.6

Flue Blower

35

SECTION 4: National Standards and Applicable Codes

8

12.7

Venting and Air Intake Pipe

36

4.1

Gas Codes

8

12.8

Maintenance Checklist

36

4.2

Aircraft Hangars

8

SECTION 13: Troubleshooting

38

4.3

Parking Structures and Repair Garages

8

13.1

General

38

4.4

Electrical

8

13.2

Troubleshooting For Automatic Ignition

 

4.5

Venting

8

 

Burner Systems

39

4.6

High Altitude

9

13.3

Troubleshooting for Flame Supervision System

40

SECTION 5: Major Components

10

13.4

Troubleshooting for Gas Valves

41

5.1

General

10

13.5

Troubleshooting for Flue Blower

41

5.2

Shelf Mounting and Suspension

10

SECTION 14: Replacement Parts

42

5.3

Wall Mounting

10

14.1

Gas Valve

42

SECTION 6: Venting

14

14.2

Burner Compartment

43

6.1

Changing Vent and Air Intake Orientation

14

14.3

Ignition Electrode and Flame Probe

44

6.2

Venting

14

14.4

Heat Exchanger

45

6.3

Vent Installation

14

14.5

Louver and Louver Springs

45

6.4

Unvented Operation

15

14.6

Flue Blower Vertical Installation

46

6.5

Horizontal Venting

15

14.7

Pressure Switch

47

6.6

Vertical Venting

16

14.8

Ignition Control

47

6.7

Length Requirements

16

14.9

Axial Fan/Guard/Motor Assembly

47

6.8

Vent Material

16

14.10 Limit Switches

48

6.9

Replacing an Existing Heater in a Venting System ....

16

SECTION 15: Specifications

49

SECTION 7: Air Supply

21

15.1

Dimension Data

49

7.1 Separated Combustion Installation

21

15.2

General Technical Data Table (All Models)

50

7.2 Unvented Installation

21

15.3

Technical Data Table (All Models)

50

7.3 Building Ventilation

21

SECTION 16: ROBERTS GORDON® COMBAT®

 

7.4 Outside Combustion Air Supply

21

 

UHA-Series Warranty

53

SECTION 8: Gas Piping

22

 

 

 

8.1

Connections

22

 

 

 

SECTION 9: Wiring

23

 

 

 

9.1

Positioning Thermostats

23

 

 

 

9.2

Low Voltage Thermostat with One Heater

23

 

 

 

9.3

Multiple Heater Wiring 30 - 45

24

 

 

 

9.4

Multiple Heater Wiring 60 - 125

25

 

 

 

9.5

Internal Wiring Diagram

26

 

 

 

9.6

Ladder Wiring Diagram

27

 

 

 

9.7

Electrical Connection to the Heater

28

 

 

 

©2008 Roberts-Gordon LLC

All rights reserved. No part of this work covered by the copyrights herein may be reproduced or copied in any form or by any means - graphic, electronic, or mechanical, including photocopying, recording, taping or information storage and retrieval systems - without the written permission of Roberts-Gordon LLC.

Printed in U.S.A.

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Contents Models UHAXS 30, 45, 60, 75, 100, Installation, Operation & Service ManualCombat UHA-Series Tubular Unit Heaters Low Profile RangePage TABLE OF CONTENTS 2008 Roberts-GordonLLCPrinted in U.S.A Page TABLE OF FIGURES Page SECTION 1: HEATER SAFETY 1.1 Manpower Requirements1.2 Safety Labels and Their Placement For separated combustion units only Figure 1: UHA 30 - 45 Label PlacementFor separated combustion units only Figure 2: UHA 60 - 75 Label PlacementFor separated combustion units only Figure 3: UHA 100 - 125 Label Placement2.3 National Standards and Applicable Codes SECTION 2: INSTALLER RESPONSIBILITY2.1 Wall Tag 2.2 Corrosive Chemicals3.6 Ventilation 3.4 Minimum Required Installation Clearances3.2 Manufactured Units 3.5 Clearances to Combustibles3.7 Gas Supply 3.8 Electrical Supply3.9 Vent 4.4 Electrical 4.1 Gas Codes4.2 Aircraft Hangars 4.3 Parking Structures and Repair Garages4.6 High Altitude Crush Hazard Use 3/8 threaded rod minimum SECTION 5: MAJOR COMPONENTS 5.1 General5.2 Shelf Mounting and Suspension 5.3 Wall MountingFigure 5: Suspension Methods Figure 6: Shelf-MountingMethodsExisting cabinet screws must be re-used Description DescriptionPart Number Wall Shelf Mounting Bracket Kitspring to remove Figure 8: Vertical Louvers OptionalPush in louver and compress6.2 Venting 6.3 Vent InstallationSECTION 6 VENTING 6.1 Changing Vent and Air Intake Orientation6.3.1Standard Vented Heaters Models UHAX 30 - 6.4 Unvented Operation6.5 Horizontal Venting 6.8 Vent Material 6.6 Vertical Venting6.7 Length Requirements 6.7.1 Maximum Vent LengthsOption Figure 9: Vent and Roof DetailVertical HorizontalPage Option Figure 13: Concentric Vent BoxVertical Option HorizontalVent Terminal 7.3 Building Ventilation 7.1 Separated Combustion Installation7.2 Unvented Installation SECTION 7 AIR SUPPLYSECTION 8: GAS PIPING 8.1 ConnectionsFigure 15: Gas Connection 9.2 Low Voltage Thermostat with One Heater SECTION 9: WIRING9.1 Positioning Thermostats 9.1.1 Fan ControlUHAXS 30 - ModelRelay Type Relay Part NumberMax. Number of Heaters UHAXS 60 -DPST 904363009.5 Internal Wiring Diagram 9.6 Ladder Wiring Diagram 9.7 Electrical Connection to the Heater 10.1.2 Electrical Checks SECTION 10: OPERATION AND MAINTENANCE10.1 Pre-Start-UpChecks 10.1.1 LouversSignals Output By Control Figure 16: Automatic Burner Control SequenceFigure 17: Gas Valve for Models UHAXS 30 - Required Incoming Signals10.2.4 Turning Off the Heater 10.2.3 Pressure SwitchFigure 18: Gas Valve for Models UHAXS 60 - Check Gas Rate10.2.5 External Controls 10.3 Complete Start-Up10.3.1 Instruction to the User 11.1 User Instructions Reset Limit Switch - See Page 33, SectionFigure 19: Manual Reset Limit Switch SECTION 11: USER INSTRUCTIONS11.4.2 To Turn the Heater Off 11.5 Simple Troubleshooting11.5.1 Simple Troubleshooting Burner Faults Figure 20: LED Diagnostic Codes12.5 Gas Valve Maintenance 12.2 Burner Maintenance12.3 Fan/Motor Assembly Maintenance 12.4 Heat Exchanger MaintenanceSee Page 6, Section 12.8 Maintenance Checklist12.7 Venting and Air Intake Pipe The Vicinity of the HeaterHeat Exchanger when installedCombustion Air Intake PipeSTART SECTION 13: TROUBLESHOOTING 13.1 GeneralSECTION 13: TROUBLESHOOTING 13.3 Troubleshooting for Flame Supervision System START 13.4Troubleshooting for Gas Valves13.5Troubleshooting for Flue Blower Correct powerSECTION 14 REPLACEMENT PARTS Burner Components14.1 Gas Valve 14.2.1 Burner Injectors 14.2 Burner Compartment14.3 Ignition Electrode and Flame Probe Horizontal 14.4 Heat Exchanger14.5 Louver and Louver Springs Install Vertical screws14.6 Flue Blower Vertical Installation 14.7 Pressure Switch 14.9 Axial Fan/Guard/Motor Assembly14.8 Ignition Control 14.10.1 Removal and Replacement 14.9.1 Fan Removal and Replacement14.9.2 To Replace the Fan Assembly 14.10 Limit SwitchesREAR VIEW SECTION 15: SPECIFICATIONS 15.1 Dimension DataTOP VIEW SIDE VIEW15.3 Technical Data Table All Models 15.2 General Technical Data Table All ModelsRoberts-Gordon WARRANTY IS VOID IFROBERTS GORDON WILL PAY FOR ROBERTS GORDON WILL NOT PAY FORPage Type of Installation check one OWNER WARRANTY REGISTRATION CARDAbout the Installer Purchased From if different than installerPage Page injury or property damage Installation ClearancesFire Hazard close to heater