Roberts Gorden BH35ST/EF, BH35UT/EF, BH30UT/EF, BH40DL, BH15UT Roberts-Gordon LLC, Table of Contents

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TABLE OF CONTENTS

 

SECTION 1: Heater Safety

2

1.1 Manpower Requirements

2

1.2 Safety Labels and Their Placement

2

SECTION 2: Installer Responsibility

4

2.1

Low Level User Instructions

4

2.2

Corrosive Chemicals

4

2.3

National Standards and Applicable Codes

4

SECTION 3: Clearances to Combustibles

5

3.1

Required Clearances to Combustibles

5

3.2

Clearance Data - Linear and Double Linear

6

3.3

Clearance Data -U Tube

8

SECTION 4: Major Component Descriptions

10

SECTION 5: General Suspension Details

11

SECTION 6: Linear & Double Linear Heater

 

 

Installation

13

6.1

Linear Standard Parts List

13

6.2

Double Linear Standard Parts List

16

6.3

Burner Tube Installation

19

6.4

Coupling and Tube Assembly

19

6.5

Tube Clamp Package Installation

21

6.6

Reflector Installation

22

6.7

Double Linear Tee Installation

 

 

(for double linear heaters only)

24

SECTION 7: U-Tube Heater Installation

25

7.1 U-Tube Standard Parts List

25

7.2

U-Tube Hanger Placement

29

7.3

Burner Tube and Fan Tube Installation

29

7.4

U-Tube Support Bracket Assembly

 

 

Installation

30

7.5

Coupling and Tube Assembly

31

7.6

Tube Installation

32

7.7

U-Tube Installation

32

7.8

Reflector Installation

33

SECTION 8: Multiburner Configuration &

 

 

Installation

35

8.1

Initial Assembly

35

SECTION 9: Burner & Fan Installation

37

9.1

Burner Installation

37

9.2

Fan Assembly

37

9.3

Linear & U-Tube Fan Installation

38

9.4

Double Linear Fan Installation

38

9.5

Multiburner 83/90 BWLG Fan Assembly

 

 

(Horizontal and Vertical Outlets)

39

9.6

Condensate Drain Assembly

40

SECTION 10: Optional Heater Accessories

41

10.1 Reflector Side Extension Installation

42

10.2 U-Tube Cover Installation

43

10.3 Decorative Grille Installation

44

10.4 Protective Grille Installation

45

10.5 Sports Hall Guard Installation

46

10.6 Undershield Installation

47

10.7 Wall Mounting

48

SECTION 11: Venting

50

11.1 General Venting Requirements

50

11.2 Ventilation Requirements

50

11.3 Outside Combustion Air Supply

51

11.4 Common Duct

52

SECTION 12: Gas Piping

53

SECTION 13: Wiring

55

13.1

Typical External Wiring Diagram

 

 

(Linear or U-Tube)

55

13.2

Typical External Wiring Diagram

 

 

(Double Linear Option 1)

55

13.3

Typical External Wiring Diagram

 

 

(Double Linear Option 2)

56

13.4

Typical External Wiring Diagram

 

 

(Multiburner)

56

13.5

Internal Wiring Diagram

57

SECTION 14: Operation

58

14.1

Heater Lockout Indication (Optional)

58

14.2

Testing

59

14.3

Commissioning (Multiburner)

59

14.4

System Checks

59

14.5

User Instructions

59

14.6

ECA Approved Systems (Multiburner only)

60

SECTION 15: Servicing Instructions

61

15.1

Annual Procedure

61

15.2

Component Removal

61

15.3

Maintenance Checklist

62

SECTION 16: Troubleshooting

64

16.1

Troubleshooting Flow Chart

 

 

(Linear, Double Linear and U-Tube)

65

16.2

Troubleshooting Flow Chart (Multiburner)

67

16.3

Manifold Gas Pressure Setting

69

SECTION 17: Replacement Parts

70

SECTION 18: Specifications

72

18.1

Material Specifications

72

18.2

Heater Specifications

72

18.3

Venting Specifications

72

18.4

Suspension Specifications

72

18.5

Controls Specifications

72

18.6

Linear Heater

73

18.7

Double Linear Heater

73

18.8

U-Tube Heater

73

18.9

Burner Specifications

74

©2010 Roberts-Gordon LLC

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Contents Owner If you smell gasPage Roberts-Gordon LLC Table of ContentsPage Linear & Double Linear, One Side Reflector Table of FiguresPage Product Approval Heater Safety Manpower RequirementsSafety Labels and Their Placement Top Panel Label Placement Installer Responsibility Low Level User InstructionsNational Standards and Applicable Codes Clearances to Combustibles BH20ST BH40DL BH40ST/EFBH45ST/EF BH15ST BH30DLBH35ST/EF BH70DL/EF BH55STClearance Data -U Tube BH15UTBH20UT 250 1780 1960 560 200 1370 1500 560200 1530 1650 560 250 1630 1860 560Major Component Descriptions General Suspension Details Typical Suspension Details Linear & Double Linear Heater Installation Linear Standard Parts ListDescription Clips Weld SpotBurner Tube BH45ST/EFBH50ST/EF f BH55ST f BH15ST fBH20ST f BH35ST/EF fDouble Linear Standard Parts List Burner Tube Reflector Support Tube and Reflector Clips Assembly CouplingRepeated SideReflector Overlap approx Closed Burner Tube InstallationCoupling and Tube Assembly Open1 Coupling and Tube Assembly 2 Coupling and Tube AssemblyTighten slide bar as shown below Tube Clamp Package Installation 02750303 Option a Option BFan Tube Fan Tube Weld Spot Coupling TeeTube Standard Parts List Tube Heater Installation94320812 200 mm Tube Assembly OverviewBH35UT/EF g Reflector Overlap 1780 mm690 mm Burner Tube and Fan Tube Installation U-Tube Hanger PlacementNut Torque 13.56 Nm Lock Washer Tube Clamp 1 Tube Clamp Package InstallationU-Tube Support Bracket Assembly Installation BoltOrient coupling so that Impact block is Tube Installation U-Tube InstallationTube Support Bracket Assembly Coupling Reflector 02750303 Reflector Support Strap 03050000 Screw #8 x 3/4 3.9 x 19mm Multiburner Configuration & Installation Fan Tube Weld Spot Install Fully open positionDamper Flange ID/ID Sleeve Mm Hanger Reducer Typical Fan Arrangement Mm Hanger CrossMm Manifold Damper Typical Cross Mm Manifold Max 1000 3000 mm TeeBurner & FAN Installation Burner InstallationFan Assembly Tee Tighten securely until tube Cannot be removed Double Linear Fan InstallationTighten securely until tube Cannot be removedNon-Return Valve 1 Double Linear Fan InstallationUse 1 x ¾ reducer Not suppliedCondensate Drain Assembly Optional Heater Accessories 2 Side Reflector Installation Per reflector Use additional supports High air movementShe et Met al Screw Tube Cover Installation StepUse six #8 sheet metal screws to attach the joint piece 2 Frame Shield Installation Decorative Grille Installation .3.1 Grille Installation3 Grille Installation 2 Grille End Cap Installation3 Mesh Guard Connection Sports Hall Guard Installation2 Fastener Installation 1 Grille InstallationUndershield Installation 10.6.1 Hanger Installation Undershield InstallationAdjust Undershield Height Wall Mounting Hardware InstallationLinear Venting Outside Combustion Air Supply Air Supply RequirementsEnd of Tube Fan Tube Common Duct Fresh Air Intake SpigotGAS Piping Connector 545 mm Minimum Burner Shut-Off Valve Supplied by Roberts-Gordon 1000 mm LongGas Supply Pipe Wiring Typical External Wiring Diagram Linear or U-TubeTypical External Wiring Diagram Double Linear Option Typical External Wiring Diagram Multiburner Internal Wiring Diagram Heater Lockout Indication Optional Operation and serviceOperation Tubing may still be hotCommissioning Multiburner Heater Lockout Indicator by ConnectorHeater Lockout Indicator by Volt Free Connector TestingECA Approved Systems Multiburner only Servicing Instructions Vehicles and Other Objects Pressure SwitchAutomatic Flame Control Unit NeonsWindow TubesGas Line Burner ObservationTroubleshooting U-Tube Troubleshooting Flow Chart Linear, Double LinearTroubleshoot Ends Troubleshooting Flow Chart Linear, Double Linear and U-TubeTroubleshooting Flow Chart Multiburner Re-establish continuity Purge Lines Troubleshooting Flow Chart MultiburnerManifold Gas Pressure Setting Governor orifice pressureWhile burner is running. See Replacement Parts Item Description Specifications Linear Heater Double Linear HeaterTube Heater Burner Airplate ID Number Jet Numbers #30 #19 Natural G20 Burner SpecificationsStandard BH15 BH20 BH25 BH30 BH35 BH40 BH45 BH50 BH55BH25/EF BH30/EF BH35/EF BH40/EF BH45/EF BH50/EF EF Burner SpecificationsPage Page F r a r e d H e a t i n g