Roberts Gorden BH70DL/EF, BH35UT/EF, BH30UT/EF, BH40DL, BH35ST/EF, BH60DL/EF, BH25UT/EF, BH15UT Venting

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BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL

SECTION 11: VENTING

WARNING

Carbon Monoxide Hazard

Multiburner systems are not approved for unvented use and must be vented outdoors.

Unitary heaters installed unvented must be interlocked with sufficient building exhaust.

Heaters must be installed according to the installation manual.

Failure to follow these instructions can result in death or injury.

WARNING

Cut/Pinch Hazard

Wear protective gear during installation, operation and service.

Edges are sharp.

Failure to follow these instructions can result in injury.

11.1General Venting Requirements 11.1.1 Type C12 , C32 & C62 Appliance

Room Sealed

The heaters are designed to be installed as room sealed appliances. The flue and air intake are run as separate pipes to the special concentric wall or roof terminal. The wire mesh inside the fresh air adapter on the heater must be removed prior to installation. See Page 52, Figure 33.

11.1.2 Type B22 Appliance

The flue must be fitted with a low resistance terminal. See Page 52, Figure 33.

11.1.3 Flue Installation

The fan outlet may discharge vertically or horizontally. Connection should be made using 100 mm minimum diameter aluminium or stainless steel flue material to National Standard and must be adapted to insert into the

100mm flue adapter. Both fresh air supply and flue duct shall not exceed 10,000 mm. BH15 and BH20 flue must be insulated if longer than 5,000 mm. BH25 flue must be

50 of 74

insulated if longer than 8,000 mm. Contact the manufacturer if more than 2 x 45° offset bends are necessary. The flue must be self supporting.

Fans

Horizontal

Vertical

83 BWLG

190 x 75 (hole)

150 mm dia.

90 BWLG

190 x 75 (hole)

150 mm dia.

11.1.4 Flueless Installation

If the heater is being installed in an area where combustion products can be dissipated within the building, ensure that the fan outlet is horizontal and away from the burner. Where installation is close to a wall

(perimeter system) or other obstruction close to the fan outlet or wall angle mounted, install the heater so that the fan tube is the furthest away from the wall or obstruction, i.e. the fan will always blow into the building or away from the obstruction.

11.2 Ventilation Requirements

Detailed recommendations for air supply are given in the relevant National Standards. There must be an adequate supply of air for both combustion and general ventilation. Air vents should have negligible resistance. Do not locate air vents where they can be easily blocked or flooded, or adjacent to any flues or extraction systems carrying flammable vapour.

11.2.1 Flue Installation

Where the heater(s) is flued, the space containing it must have a permanent outside air vent with a minimum effective area of 4.5 cm2 per kW of heat input. If mechanical ventilation is employed, the minimum proven airflow rate shall be 2.35 m3/h per kW of heat input.

If the flue is to be horizontally vented through a wall, a wind-proof terminal must be fitted to outdoor vent pipe to prevent a back draught.

11.2.2 Flueless Installation (EN 13410)

The installation room must have a volume of at least

10m3/kW of installed nominal heat input. A minimum of 10m3/h of exhaust air per kW of operating heat input must be ventilated out of the installation room by either thermal or mechanical evacuation. Appropriate exhaust and fresh air openings must be provided and exhaust fans interlocked with the operation of the heating equipment. Further no exhaust system is necessary if the building air change rate is greater than 1.5 per hour or the density of operating heat input is not greater than 5 W/m3.

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Contents If you smell gas OwnerPage Table of Contents Roberts-Gordon LLCPage Table of Figures Linear & Double Linear, One Side ReflectorPage Product Approval Safety Labels and Their Placement Heater SafetyManpower Requirements Top Panel Label Placement National Standards and Applicable Codes Installer ResponsibilityLow Level User Instructions Clearances to Combustibles BH40ST/EF BH45ST/EFBH15ST BH30DL BH20ST BH40DLBH55ST BH35ST/EF BH70DL/EFBH20UT Clearance Data -U TubeBH15UT 200 1370 1500 560 200 1530 1650 560250 1630 1860 560 250 1780 1960 560Major Component Descriptions General Suspension Details Typical Suspension Details Description Linear & Double Linear Heater InstallationLinear Standard Parts List Burner Tube ClipsWeld Spot BH15ST f BH20ST fBH35ST/EF f BH45ST/EFBH50ST/EF f BH55ST fDouble Linear Standard Parts List Clips Assembly Coupling Burner Tube Reflector Support Tube and ReflectorReflector Overlap approx RepeatedSide Burner Tube Installation Coupling and Tube AssemblyOpen ClosedTighten slide bar as shown below 1 Coupling and Tube Assembly2 Coupling and Tube Assembly Tube Clamp Package Installation 02750303 Option B Option aFan Tube Weld Spot Coupling Tee Fan TubeTube Heater Installation Tube Standard Parts List94320812 Tube Assembly Overview 200 mm690 mm BH35UT/EF gReflector Overlap 1780 mm U-Tube Hanger Placement Burner Tube and Fan Tube Installation1 Tube Clamp Package Installation U-Tube Support Bracket Assembly InstallationBolt Nut Torque 13.56 Nm Lock Washer Tube ClampOrient coupling so that Impact block is Tube Support Bracket Assembly Coupling Tube InstallationU-Tube Installation Reflector 02750303 Reflector Support Strap 03050000 Screw #8 x 3/4 3.9 x 19mm Damper Flange Multiburner Configuration & InstallationFan Tube Weld Spot Install Fully open position Typical Fan Arrangement Mm Hanger Cross Mm Manifold Damper Typical CrossMm Manifold Max 1000 3000 mm Tee ID/ID Sleeve Mm Hanger ReducerFan Assembly Burner & FAN InstallationBurner Installation Double Linear Fan Installation Tighten securely until tubeCannot be removed Tee Tighten securely until tube Cannot be removed1 Double Linear Fan Installation Use 1 x ¾ reducerNot supplied Non-Return ValveCondensate Drain Assembly Optional Heater Accessories She et Met al Screw 2 Side Reflector InstallationPer reflector Use additional supports High air movement Use six #8 sheet metal screws to attach the joint piece Tube Cover InstallationStep Decorative Grille Installation .3.1 Grille Installation 2 Frame Shield Installation2 Grille End Cap Installation 3 Grille InstallationSports Hall Guard Installation 2 Fastener Installation1 Grille Installation 3 Mesh Guard ConnectionAdjust Undershield Height Undershield Installation 10.6.1 Hanger InstallationUndershield Installation Hardware Installation Wall MountingLinear Venting End of Tube Fan Tube Outside Combustion Air SupplyAir Supply Requirements Fresh Air Intake Spigot Common DuctGAS Piping Gas Supply Pipe Connector 545 mm Minimum BurnerShut-Off Valve Supplied by Roberts-Gordon 1000 mm Long Typical External Wiring Diagram Double Linear Option WiringTypical External Wiring Diagram Linear or U-Tube Typical External Wiring Diagram Multiburner Internal Wiring Diagram Operation and service OperationTubing may still be hot Heater Lockout Indication OptionalHeater Lockout Indicator by Connector Heater Lockout Indicator by Volt Free ConnectorTesting Commissioning MultiburnerECA Approved Systems Multiburner only Servicing Instructions Pressure Switch Automatic Flame Control UnitNeons Vehicles and Other ObjectsTubes Gas LineBurner Observation WindowTroubleshooting Troubleshooting Flow Chart Linear, Double Linear U-TubeTroubleshooting Flow Chart Linear, Double Linear and U-Tube Troubleshoot EndsTroubleshooting Flow Chart Multiburner Troubleshooting Flow Chart Multiburner Re-establish continuity Purge LinesWhile burner is running. See Manifold Gas Pressure SettingGovernor orifice pressure Replacement Parts Item Description Specifications Tube Heater Linear HeaterDouble Linear Heater Burner Specifications StandardBH15 BH20 BH25 BH30 BH35 BH40 BH45 BH50 BH55 Burner Airplate ID Number Jet Numbers #30 #19 Natural G20EF Burner Specifications BH25/EF BH30/EF BH35/EF BH40/EF BH45/EF BH50/EFPage Page F r a r e d H e a t i n g