Roberts Gorden BH50DL/EF, BH40DL Automatic Flame Control Unit, Pressure Switch, Neons, Reflector

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BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL

15.2.4 Automatic Flame Control Unit

Remove black ignition lead. Withdraw the connectors. Remove two screws from the cover. Replace if faulty. Refit in reverse sequence.

15.2.5 Pressure Switch

Disconnect the two silicone tubes. Remove wires from the three blades. Remove two screws which secure the pressure switch to the burner. Remove pressure switch. Replace pressure switch, if faulty, and refit in reverse sequence ensuring that the rubber tubes are reconnected to the switch correctly.

Note: Wires fitted as follows: NO - Yellow

NC - White Common - Black

15.2.6 Neons

Remove the two push on connectors and remove the neons by pushing downwards. Replace in reverse sequence.

15.3 Maintenance Checklist

Installation Code and Annual Inspections:

All installation and service of ROBERTS GORDON® equipment must be performed by a contractor qualified in the installation and service of equipment sold and supplied by Roberts-Gordon and conform to all requirements set forth in the ROBERTS GORDON® manuals and all applicable governmental authorities pertaining to the installation, service and operation of the equipment. To help facilitate optimum performance and safety, Roberts-Gordon recommends that a qualified contractor conduct, at a minimum, annual inspections of your ROBERTS GORDON® equipment and perform service where necessary, using only replacement parts sold and supplied by Roberts-Gordon.

The Vicinity of the Heater Do not store or use flammable objects, liquids or vapours near the heater. Immediately remove these items if they are present.

See Page 5, Section 3.

Vehicles and Other Objects

Maintain the clearances to combustibles.

Do not hang anything from, or place anything on, the heater.

Make sure nothing is lodged underneath the reflector, in between the tubes or in the decorative or protective grilles (included with select models).

Immediately remove objects in violation of the clearances to combustibles.

See Page 5, Section 3.

Reflector

Support reflector with hanger and support strap.

 

Reflector must not touch tube.

 

Make sure there is no dirt, sagging, cracking or distortion.

 

Do not operate if there is sagging, cracking or distortion.

 

Make sure reflectors are correctly overlapped. See Page 23, Section 6.6.1.

 

or Page 34, Section 7.8.1.

 

Clean outside surface with a damp cloth.

 

 

Vent Pipe

Venting must be intact. Using a flashlight, look for obstructions, cracks on

 

the pipe, gaps in the sealed areas or corrosion.

 

The area must be free of dirt and dust.

 

Remove any carbon deposits or scale using a wire brush.

 

See Page 50, Section 11.

 

 

Outside Air Inlet

Inlet must be intact. Look for obstructions, cracks on the pipe, gaps in the

 

sealed areas or corrosion.

 

The area must be free of dirt and dust. Clean and reinstall as required.

 

 

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Contents If you smell gas OwnerPage Table of Contents Roberts-Gordon LLCPage Table of Figures Linear & Double Linear, One Side ReflectorPage Product Approval Safety Labels and Their Placement Heater SafetyManpower Requirements Top Panel Label Placement National Standards and Applicable Codes Installer ResponsibilityLow Level User Instructions Clearances to Combustibles BH40ST/EF BH45ST/EFBH15ST BH30DL BH20ST BH40DLBH55ST BH35ST/EF BH70DL/EFBH20UT Clearance Data -U TubeBH15UT 200 1370 1500 560 200 1530 1650 560250 1630 1860 560 250 1780 1960 560Major Component Descriptions General Suspension Details Typical Suspension Details Description Linear & Double Linear Heater InstallationLinear Standard Parts List Burner Tube ClipsWeld Spot BH15ST f BH20ST fBH35ST/EF f BH45ST/EFBH50ST/EF f BH55ST fDouble Linear Standard Parts List Clips Assembly Coupling Burner Tube Reflector Support Tube and ReflectorReflector Overlap approx RepeatedSide Burner Tube Installation Coupling and Tube AssemblyOpen ClosedTighten slide bar as shown below 1 Coupling and Tube Assembly2 Coupling and Tube Assembly Tube Clamp Package Installation 02750303 Option B Option aFan Tube Weld Spot Coupling Tee Fan TubeTube Heater Installation Tube Standard Parts List94320812 Tube Assembly Overview 200 mm690 mm BH35UT/EF gReflector Overlap 1780 mm U-Tube Hanger Placement Burner Tube and Fan Tube Installation1 Tube Clamp Package Installation U-Tube Support Bracket Assembly InstallationBolt Nut Torque 13.56 Nm Lock Washer Tube ClampOrient coupling so that Impact block is Tube Support Bracket Assembly Coupling Tube InstallationU-Tube Installation Reflector 02750303 Reflector Support Strap 03050000 Screw #8 x 3/4 3.9 x 19mm Damper Flange Multiburner Configuration & InstallationFan Tube Weld Spot Install Fully open position Typical Fan Arrangement Mm Hanger Cross Mm Manifold Damper Typical CrossMm Manifold Max 1000 3000 mm Tee ID/ID Sleeve Mm Hanger ReducerFan Assembly Burner & FAN InstallationBurner Installation Double Linear Fan Installation Tighten securely until tubeCannot be removed Tee Tighten securely until tube Cannot be removed1 Double Linear Fan Installation Use 1 x ¾ reducerNot supplied Non-Return ValveCondensate Drain Assembly Optional Heater Accessories She et Met al Screw 2 Side Reflector InstallationPer reflector Use additional supports High air movement Use six #8 sheet metal screws to attach the joint piece Tube Cover InstallationStep Decorative Grille Installation .3.1 Grille Installation 2 Frame Shield Installation2 Grille End Cap Installation 3 Grille InstallationSports Hall Guard Installation 2 Fastener Installation1 Grille Installation 3 Mesh Guard ConnectionAdjust Undershield Height Undershield Installation 10.6.1 Hanger InstallationUndershield Installation Hardware Installation Wall MountingLinear Venting End of Tube Fan Tube Outside Combustion Air SupplyAir Supply Requirements Fresh Air Intake Spigot Common DuctGAS Piping Gas Supply Pipe Connector 545 mm Minimum BurnerShut-Off Valve Supplied by Roberts-Gordon 1000 mm Long Typical External Wiring Diagram Double Linear Option WiringTypical External Wiring Diagram Linear or U-Tube Typical External Wiring Diagram Multiburner Internal Wiring Diagram Operation and service OperationTubing may still be hot Heater Lockout Indication OptionalHeater Lockout Indicator by Connector Heater Lockout Indicator by Volt Free ConnectorTesting Commissioning MultiburnerECA Approved Systems Multiburner only Servicing Instructions Pressure Switch Automatic Flame Control UnitNeons Vehicles and Other ObjectsTubes Gas LineBurner Observation WindowTroubleshooting Troubleshooting Flow Chart Linear, Double Linear U-TubeTroubleshooting Flow Chart Linear, Double Linear and U-Tube Troubleshoot EndsTroubleshooting Flow Chart Multiburner Troubleshooting Flow Chart Multiburner Re-establish continuity Purge LinesWhile burner is running. See Manifold Gas Pressure SettingGovernor orifice pressure Replacement Parts Item Description Specifications Tube Heater Linear HeaterDouble Linear Heater Burner Specifications StandardBH15 BH20 BH25 BH30 BH35 BH40 BH45 BH50 BH55 Burner Airplate ID Number Jet Numbers #30 #19 Natural G20EF Burner Specifications BH25/EF BH30/EF BH35/EF BH40/EF BH45/EF BH50/EFPage Page F r a r e d H e a t i n g