Roberts Gorden BH15UT, BH35UT/EF, BH30UT/EF Tube Heater Installation, Tube Standard Parts List

Page 31

SECTION 7: U-TUBE HEATER INSTALLATION

SECTION 7: U-TUBE HEATER INSTALLATION

WARNING

Cut/Pinch Hazard

Wear protective gear during installation, operation and service.

Edges are sharp.

Failure to follow these instructions can result in injury.

The figures in this section provide a general overview of component placement in a BLACKHEAT® U-tube system. The location of some components such as supports and couplings is crucial for proper installation. Assemble the heater components as shown on Page 27, Figure 23.

For optional reflector configurations for U-tube heaters, See Page 8, Figure 11 through Page 9, Figure 17. Install appropriate suspension hardware, beam clamps, chain or rod at predetermined locations. Adjustments of chain length will provide uniform pitch.

If any step is unclear, please contact Roberts-Gordon at +44 (0)121 506 7700.

7.1 U-Tube Standard Parts List

Part No.

Description

BH15UT

BH20UT

BH25UT BH25UT/EF

BH30UT BH30UT/EF

BH35UT BH35UT/EF

BH40UT BH40UT/EF

BH45UT BH45UT/EF

BH50UT BH50UT/EF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

072XXXXX

Burner Assembly (Input and Fuel Varies)

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

07260001

Fan Package XP1

1

1

1

1

-

-

-

-

 

 

 

 

 

 

 

 

 

 

07260002

Fan Package XP2

-

-

-

-

1

1

1

-

 

 

 

 

 

 

 

 

 

 

07260003

Fan Package XP3

-

-

-

-

-

-

-

1

 

 

 

 

 

 

 

 

 

 

03051100

Burner Tube, 100 mm x 3048 mm

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

91409408

Tube, 100 mm x 3048 mm

-

-

-

2

2

2

2

2

 

 

 

 

 

 

 

 

 

 

91409423

Tube, 100 mm x 1524 mm

-

2

2

-

-

-

2

2

 

 

 

 

 

 

 

 

 

 

S5127W

Fan Tube, 100 mm x 3048 mm, with 3048 mm Swirler

-

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

S5134W

Fan Tube, 100 mm x 3048 mm, with 2134 mm Swirler

1

-

-

-

-

-

-

-

 

 

 

 

 

 

 

 

 

 

01335901

U-Bend

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

01329600

Standard Coupling Assembly

2

4

4

4

4

4

6

6

 

 

 

 

 

 

 

 

 

 

01329700

Coupling Lock

2

4

4

4

4

4

6

6

 

 

 

 

 

 

 

 

 

 

02750303

Reflector, Aluminium, 2439 mm

4

4

4

6

6

6

8

8

 

 

 

 

 

 

 

 

 

 

027503SS

Reflector, Stainless Steel, 2439 mm (Optional)*

4

4

4

6

6

6

8

8

 

 

 

 

 

 

 

 

 

 

02750800

Reflector End Cap, Aluminium

4

4

4

4

4

4

4

4

 

 

 

 

 

 

 

 

 

 

027508SH

Reflector End Cap, Stainless (Optional)*

4

4

4

4

4

4

4

4

 

 

 

 

 

 

 

 

 

 

03090100

Tube and Reflector Hanger

4

6

6

6

6

6

8

8

 

 

 

 

 

 

 

 

 

 

01318901

Tube Clamp Package (including Nut, Washer & Bolt)

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

91908004

Wire Form

2

4

4

4

4

4

6

6

 

 

 

 

 

 

 

 

 

 

03050000

Reflector Support Strap

2

4

4

4

4

4

6

6

 

 

 

 

 

 

 

 

 

 

03020501

U-Bend Support Bracket

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

E0007576

Bow Shackle**

4

6

6

6

6

6

8

8

 

 

 

 

 

 

 

 

 

 

91107720

U-Clip Package (20 Pieces)

2

2

2

2

2

2

2

2

 

 

 

 

 

 

 

 

 

 

91912501

U-Bolt M6

2

2

2

2

2

2

2

2

 

 

 

 

 

 

 

 

 

 

C0090B

Nut M6

6

6

6

6

6

6

6

6

 

 

 

 

 

 

 

 

 

 

96411500

Lockwasher 6mm

6

6

6

6

6

6

6

6

 

 

 

 

 

 

 

 

 

 

25 of 75

Page 30 Page 32
Image 31
Page 30 Page 32
Contents Owner If you smell gasPage Roberts-Gordon LLC Table of ContentsPage Linear & Double Linear, One Side Reflector Table of FiguresPage Product Approval Manpower Requirements Heater SafetySafety Labels and Their Placement Top Panel Label Placement Low Level User Instructions Installer ResponsibilityNational Standards and Applicable Codes Clearances to Combustibles BH20ST BH40DL BH40ST/EFBH45ST/EF BH15ST BH30DLBH35ST/EF BH70DL/EF BH55STBH15UT Clearance Data -U TubeBH20UT 250 1780 1960 560 200 1370 1500 560200 1530 1650 560 250 1630 1860 560Major Component Descriptions General Suspension Details Typical Suspension Details Linear Standard Parts List Linear & Double Linear Heater InstallationDescription Weld Spot ClipsBurner Tube BH45ST/EFBH50ST/EF f BH55ST f BH15ST fBH20ST f BH35ST/EF fDouble Linear Standard Parts List Burner Tube Reflector Support Tube and Reflector Clips Assembly CouplingSide RepeatedReflector Overlap approx Closed Burner Tube InstallationCoupling and Tube Assembly Open2 Coupling and Tube Assembly 1 Coupling and Tube AssemblyTighten slide bar as shown below Tube Clamp Package Installation 02750303 Option a Option BFan Tube Fan Tube Weld Spot Coupling TeeTube Standard Parts List Tube Heater Installation94320812 200 mm Tube Assembly OverviewReflector Overlap 1780 mm BH35UT/EF g690 mm Burner Tube and Fan Tube Installation U-Tube Hanger PlacementNut Torque 13.56 Nm Lock Washer Tube Clamp 1 Tube Clamp Package InstallationU-Tube Support Bracket Assembly Installation BoltOrient coupling so that Impact block is U-Tube Installation Tube InstallationTube Support Bracket Assembly Coupling Reflector 02750303 Reflector Support Strap 03050000 Screw #8 x 3/4 3.9 x 19mm Fan Tube Weld Spot Install Fully open position Multiburner Configuration & InstallationDamper Flange ID/ID Sleeve Mm Hanger Reducer Typical Fan Arrangement Mm Hanger CrossMm Manifold Damper Typical Cross Mm Manifold Max 1000 3000 mm TeeBurner Installation Burner & FAN InstallationFan Assembly Tee Tighten securely until tube Cannot be removed Double Linear Fan InstallationTighten securely until tube Cannot be removedNon-Return Valve 1 Double Linear Fan InstallationUse 1 x ¾ reducer Not suppliedCondensate Drain Assembly Optional Heater Accessories Per reflector Use additional supports High air movement 2 Side Reflector InstallationShe et Met al Screw Step Tube Cover InstallationUse six #8 sheet metal screws to attach the joint piece 2 Frame Shield Installation Decorative Grille Installation .3.1 Grille Installation3 Grille Installation 2 Grille End Cap Installation3 Mesh Guard Connection Sports Hall Guard Installation2 Fastener Installation 1 Grille InstallationUndershield Installation Undershield Installation 10.6.1 Hanger InstallationAdjust Undershield Height Wall Mounting Hardware InstallationLinear Venting Air Supply Requirements Outside Combustion Air SupplyEnd of Tube Fan Tube Common Duct Fresh Air Intake SpigotGAS Piping Shut-Off Valve Supplied by Roberts-Gordon 1000 mm Long Connector 545 mm Minimum BurnerGas Supply Pipe Typical External Wiring Diagram Linear or U-Tube WiringTypical External Wiring Diagram Double Linear Option Typical External Wiring Diagram Multiburner Internal Wiring Diagram Heater Lockout Indication Optional Operation and serviceOperation Tubing may still be hotCommissioning Multiburner Heater Lockout Indicator by ConnectorHeater Lockout Indicator by Volt Free Connector TestingECA Approved Systems Multiburner only Servicing Instructions Vehicles and Other Objects Pressure SwitchAutomatic Flame Control Unit NeonsWindow TubesGas Line Burner ObservationTroubleshooting U-Tube Troubleshooting Flow Chart Linear, Double LinearTroubleshoot Ends Troubleshooting Flow Chart Linear, Double Linear and U-TubeTroubleshooting Flow Chart Multiburner Re-establish continuity Purge Lines Troubleshooting Flow Chart MultiburnerGovernor orifice pressure Manifold Gas Pressure SettingWhile burner is running. See Replacement Parts Item Description Specifications Double Linear Heater Linear HeaterTube Heater Burner Airplate ID Number Jet Numbers #30 #19 Natural G20 Burner SpecificationsStandard BH15 BH20 BH25 BH30 BH35 BH40 BH45 BH50 BH55BH25/EF BH30/EF BH35/EF BH40/EF BH45/EF BH50/EF EF Burner SpecificationsPage Page F r a r e d H e a t i n g
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