Lochinvar 150 - 800 service manual Maintenance Maintenance and annual startup, Service technician

Page 16

Service Manual

2Maintenance

Maintenance and annual startup

Table 2A Service and Maintenance Schedules

Service technician

(see the following pages for instructions)

 

General:

 

 

 

 

 

• Address reported problems

 

 

• Inspect interior; clean and vacuum if

 

necessary;

 

 

 

 

• Clean condensate trap and fill with fresh

 

water

 

 

 

 

 

• Check

for

leaks

(water, gas,

flue,

 

condensate)

 

 

 

 

• Verify flue and air lines in good condition

UP

and sealed tight

 

 

• Check

system water pressure/system

START-

piping/expansion tank

 

 

 

 

• Check control settings

 

ANNUAL

• Check ignition and flame sense electrodes

(sand

off

any

deposits;

clean

 

 

and reposition)

 

 

 

• Check wiring and connections

 

 

• Perform

start-up

checkout

and

 

performance verification per Section 10

 

in the Armor Installation and Operation

 

Manual.

 

 

 

 

 

• Flame inspection (stable, uniform)

 

 

• Flame signal (at least 10 microamps at

 

high fire)

 

 

 

 

• Clean

the

heat

exchanger if

flue

 

temperature is more than 54°F above

 

return water temperature.

 

 

• Check Delta T (Temperature Rise)

 

If combustion or performance indicate need:

Clean heat exchanger

Remove and clean burner using compressed air only

Clean the blower wheel

Owner maintenance

 

 

 

• Check water heater area

 

• Check pressure/temperature

 

gauge

 

 

 

Daily

 

 

 

 

 

 

 

 

• Check vent piping

 

 

• Check air piping

 

Monthly

• Check

air and vent

termination

 

screens

 

 

 

• Check relief valve

 

 

• Check condensate drain system

 

• Check air vents

 

 

• Check

Delta

T (Temperature

 

Rise)

 

 

 

 

 

 

 

 

Every

 

 

 

 

6 months

• Check

water

heater

piping (gas

 

and water) for leaks

 

 

• Operate relief valve

 

 

 

 

 

 

16

Image 16
Contents Models 150 Contents Handling ceramic fiber materials Please read before proceedingNiosh stated First Aid What is in this manual? ServiceMaintenance TroubleshootingService Armor water heater displayControl inputs Control outputs General Operation How the water heater operatesSequence of operation Saving parametersSequence of operation Display panel menu access Use this procedure to access menus from the display panelDisplay panel parameter access Button Operation Display CommentsParameter table WHRViewable and changeable control parameters Not used Data loggingFunctions WHR settingsNot used Control modes Service Notification Circulation pumpsService technician Maintenance Maintenance and annual startupOwner maintenance Maintenance Flue vent system and air piping Check water systemCheck expansion tank Check water heater relief valveCheck ignition ground wiring Check all water heater wiringCheck control settings Perform start-up and checksCheck flame signal Cleaning heat exchangerReview with owner Oiled bearing circulatorsTroubleshooting Before troubleshootingCheck control module fuses Check the followingNo Display No BurnerOperation Unit Does NotChecking temperature sensors Temperature F Resistance ΩNoisy No PumpRelief Valve OpeningFlow Switch FlameSequence GV/RelayNo Flame Ign No Flame RunningManual Reset High LimitFan Low Fan Speed LowFan High Fan Speed HighSensor Open Sensor ShortedParameters Rem Ctrl FltProgr Service Blk Watch Dog ErrorNo Error Stored Low 24 VACCombustion Analysis Procedure Gas Valve AdjustmentOr Obstruction Gas Supply PressureModels 150 Gas valve adjustment procedureModel 4Gas Valve Adjustment Model Models 600