Lochinvar 150 - 800 service manual Noisy, No Pump, Relief Valve, Opening

Page 24

Service Manual

3Troubleshooting

Table 3D Troubleshooting Chart - Noisy System

FAULT

 

 

 

CAUSE

 

 

 

CORRECTIVE ACTION

 

 

 

 

 

 

 

 

 

 

 

 

- Supply gas problem. Natural gas pressures

 

 

 

 

 

 

 

 

should be

between

4

inches

w.c.

and

• Refer to Section 7 - Gas Connections

of the Armor

 

14

inches

w.c.

LP

gas

pressures should

Water Heater Installation and Operation Manual for

 

be

between

8

inches

w.c.

and

detailed information concerning the gas supply.

 

 

 

14 inches w.c.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Refer to the Gas Valve Adjustment Procedure on

 

 

 

 

 

 

 

 

 

pages 33-34 of this manual for the proper gas valve

 

- Gas/air mixture problem.

 

 

 

setting.

Verify that the vent/air intake lengths

do

not

 

 

 

 

exceed the maximum listed in the General Venting

 

 

 

 

 

 

 

 

 

Noisy

 

 

 

 

 

 

 

 

section of the Armor Water Heater Installation and

 

 

 

 

 

 

 

 

Operation Manual.

 

 

 

 

Operation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Refer to page 19 in this manual for the burner removal

 

 

 

 

 

 

 

 

 

 

- Dirty/damaged burner.

 

 

 

and inspection procedure.

Clean or replace the burner

 

 

 

 

 

 

 

 

 

as necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Refer to Section 6 - System Piping of the Armor Water

 

- Low water flow through the heat exchanger.

Heater Installation and Operation Manual for minimum

 

 

 

 

 

 

 

 

 

flow rates.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- Air in the piping system.

 

 

 

• Properly purge all air from the piping system.

 

 

 

 

 

 

 

 

 

 

- Low system water pressure.

 

 

• Verify system pressure is a minimum of 12 PSI.

 

 

 

 

 

 

 

 

 

 

 

 

 

- Blown fuse.

 

 

 

 

 

• Replace fuse F5 on the control board, see page 21 of

 

 

 

 

 

 

this manual.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No Pump

 

 

 

 

 

 

 

 

 

 

 

- Faulty pump.

 

 

 

 

 

• Replace pump.

 

 

 

 

Operation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- Faulty pump relay.

 

 

 

 

• Replace pump relay.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- Internal fault on control board.

 

 

• Replace main control board.

 

 

 

 

 

 

Relief Valve

- System pressure exceeds relief valve

• Lower the system pressure below the 150 PSI rating of

Opening

setting.

 

 

 

 

 

 

the supplied relief valve.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Check the wiring connections to switch. Wires should

 

 

 

 

 

 

 

 

 

be connected to the common and normally closed

 

 

 

 

 

 

 

 

 

terminals.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Air intake lengths exceed the maximum allowed

APS

 

 

 

 

 

 

 

 

lengths. Refer to Section 3 - General Venting of the

 

 

 

 

 

 

 

 

Armor Water Heater Installation and Operation Manual

Open

 

 

 

 

 

 

 

 

for proper lengths.

 

 

 

 

(will require a

 

 

 

 

 

 

 

 

• Check

for

obstruction

or blockage

in

the

air

manual reset once the

 

 

 

 

 

 

 

 

intake pipes or at terminations.

 

 

 

condition has been

Air pressure switch contacts are open.

 

• Check reference hoses connected to the air pressure

corrected. Press the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

switch for blockage or obstruction.

 

 

 

RESET button on the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Inspect the burner. Reference page 19 of this manual

SMART SYSTEM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

for removal

and cleaning procedures.

Replace if

display to reset.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Inspect the heat exchanger. Reference page 20 of this

 

 

 

 

 

 

 

 

 

manual for removal and cleaning procedures. Replace

 

 

 

 

 

 

 

 

 

if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Faulty air pressure switch. Replace switch.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24

Image 24
Contents Models 150 Contents Please read before proceeding Handling ceramic fiber materialsNiosh stated First Aid What is in this manual? ServiceMaintenance TroubleshootingService Armor water heater displayControl inputs Control outputs General Operation How the water heater operatesSequence of operation Saving parametersSequence of operation Display panel menu access Use this procedure to access menus from the display panelDisplay panel parameter access Button Operation Display CommentsParameter table WHRViewable and changeable control parameters Not used Data loggingWHR settings FunctionsNot used Control modes Service Notification Circulation pumpsMaintenance Maintenance and annual startup Service technicianOwner maintenance Maintenance Flue vent system and air piping Check water systemCheck expansion tank Check water heater relief valveCheck ignition ground wiring Check all water heater wiringCheck control settings Perform start-up and checksCheck flame signal Cleaning heat exchangerReview with owner Oiled bearing circulatorsTroubleshooting Before troubleshootingCheck control module fuses Check the followingNo Display No BurnerOperation Unit Does NotChecking temperature sensors Temperature F Resistance ΩNoisy No PumpRelief Valve OpeningFlow Switch FlameSequence GV/RelayNo Flame Ign No Flame RunningManual Reset High LimitFan Low Fan Speed LowFan High Fan Speed HighSensor Open Sensor ShortedRem Ctrl Flt ParametersProgr Service Blk Watch Dog ErrorNo Error Stored Low 24 VACCombustion Analysis Procedure Gas Valve AdjustmentOr Obstruction Gas Supply PressureGas valve adjustment procedure Models 150Model 4Gas Valve Adjustment Model Models 600