Lochinvar 150 - 800 service manual Check ignition ground wiring, Check all water heater wiring

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Service Manual

2Maintenance (continued)

Inspect ignition and flame sense Check burner flame electrodes

1.Remove the ignition and flame sense electrodes from the water heater heat exchanger access cover.

2.Remove any deposits accumulated on the ignition/flame sense electrode using sandpaper. If the electrodes cannot be cleaned satisfactorily, replace with new ones.

3.Replace ignition/flame sense electrode, making sure gasket is in good condition and correctly positioned.

1.Inspect flame through observation window.

2.If the flame is unsatisfactory at either high fire or low fire, turn off water heater and allow water heater to cool down. Remove the burner and clean it thoroughly using a vacuum cleaner or compressed air. Do not use compressed air to clean burner if performed inside a building.

3.Remove the burner, reference FIG. 2-2 below.

4.When replacing the burner, ensure gasket is in good condition and positioned correctly (FIG. 2-2).

Check ignition ground wiring

Figure 2-2Burner Assembly

1.Inspect water heater ground wire from the heat exchanger access cover to ground terminal strip.

2.Verify all wiring is in good condition and securely attached.

3.Check ground continuity of wiring using continuity meter.

4.Replace ground wires if ground continuity is not satisfactory.

Check all water heater wiring

1. Inspect all water heater wiring, making sure wires are in good condition and securely attached.

Check control settings

1.Set the SMART SYSTEM control module display to Parameter Mode and check all settings. See Section 1 of this manual. Adjust settings if necessary. See Section 1 of this manual for adjustment procedures.

2.Check settings of external limit controls (if any) and adjust if necessary.

Perform start-up and checks

1.Start water heater and perform checks and tests specified in Section 10 - Start-up of the Armor Water Heater Installation and Operation Manual.

2.Verify cold fill pressure is correct and that operating pressure does not go too high.

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Contents Models 150 Contents Handling ceramic fiber materials Please read before proceedingNiosh stated First Aid Troubleshooting What is in this manual?Service MaintenanceArmor water heater display ServiceControl inputs Control outputs Saving parameters General OperationHow the water heater operates Sequence of operationSequence of operation Use this procedure to access menus from the display panel Display panel menu accessButton Operation Display Comments Display panel parameter accessWHR Parameter tableNot used Data logging Viewable and changeable control parametersFunctions WHR settingsNot used Control modes Circulation pumps Service NotificationService technician Maintenance Maintenance and annual startupOwner maintenance Maintenance Check water heater relief valve Flue vent system and air pipingCheck water system Check expansion tankPerform start-up and checks Check ignition ground wiringCheck all water heater wiring Check control settingsOiled bearing circulators Check flame signalCleaning heat exchanger Review with ownerCheck the following TroubleshootingBefore troubleshooting Check control module fusesUnit Does Not No DisplayNo Burner OperationTemperature F Resistance Ω Checking temperature sensorsOpening NoisyNo Pump Relief ValveGV/Relay Flow SwitchFlame SequenceNo Flame Ign Running No FlameFan Speed Low Manual ResetHigh Limit Fan LowSensor Shorted Fan HighFan Speed High Sensor OpenParameters Rem Ctrl FltProgr Low 24 VAC Service BlkWatch Dog Error No Error StoredGas Supply Pressure Combustion Analysis ProcedureGas Valve Adjustment Or ObstructionModels 150 Gas valve adjustment procedureModel Models 600 4Gas Valve Adjustment Model