Lennox International Inc Merit Series 14ACX Units installation instructions General

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E2011 Lennox Industries Inc.

Dallas, Texas, USA

RETAIN THESE INSTRUCTIONS

FOR FUTURE REFERENCE

These instructions are intended as a general guide and do not supersede local codes in any way. Consult authorities who have jurisdiction before installation.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause personal injury, loss of life, or damage to property.

Installation and service must be performed by a licensed professional installer (or equivalent) or a service agency.

IMPORTANT

The Clean Air Act of 1990 bans the intentional venting of refrigerant (CFCs, HCFCs and HFCs) as of July 1, 1992. Approved methods of recovery, recycling or reclaiming must be followed. Fines and/or incarceration may be levied for noncompliance.

IMPORTANT

This unit must be matched with an indoor coil as specified in Lennox Engineering Handbook. Coils previously charged with HCFC−22 must be flushed.

NOTICE TO INSTALLER

UNIT PLACEMENT

It is critical for proper unit operation to place outdoor unit on an elevated surface as described in Unit Placement section on page 7.

BRAZING LINE SET TO SERVICE VALVES

It is imperative to follow the brazing technique illustrated starting on page 11 to avoid damaging the service valve’s internal seals.

INSTALLATION

INSTRUCTIONS

Merit® Series 14ACX Units

CONDENSING UNITS

506645−01

07/11Litho U.S.A. Supersedes 11/10

TABLE OF CONTENTS

Shipping and Packing List . . . . . . . . . . . . . . . . . . . . . . . . 1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Typical Unit Parts Arrangement . . . . . . . . . . . . . . . . . . . 3 Model Number Identification . . . . . . . . . . . . . . . . . . . . . . 3 Operating Manifold Gauge Set and Service Valves . . . 4 Recovering Refrigerant from Existing System . . . . . . . 6 New Unit Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Removing and Installing Louvers . . . . . . . . . . . . . . . . . . 8 New or Replacement Line Set . . . . . . . . . . . . . . . . . . . . . 9 Brazing Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Flushing Line Set and Indoor Coil . . . . . . . . . . . . . . . . 14 Installing Indoor Metering Device . . . . . . . . . . . . . . . . 15 Leak Test Line Set and Indoor Coil . . . . . . . . . . . . . . . 16 Evacuating Line Set and Indoor Coil . . . . . . . . . . . . . 17 Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Servicing Unit Delivered Void of Charge . . . . . . . . . . . 22 Unit Start−Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 System Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Start−Up and Performance Checklist . . . . . . . . . . . . . . 30

Shipping and Packing List

Check the unit for shipping damage and listed times below are intact. If damaged, or if parts are missing, immediately contact the last shipping carrier.

1 door unit

1

1

General

14ACX Air Conditioners, which will also be referred to in this instruction as the outdoor unit, uses HFC−410A refrigerant. This outdoor unit must be installed with a matching indoor unit and line set as outlined in the Lennox 14ACX Engineering Handbook.

This outdoor unit is designed for use in systems that use one of the following refrigerant metering devices:

SThermal expansion valve (TXV)

SFixed orifice

07/11

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506645−01

*2P0711*

*P506645-01*

 

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Contents Shipping and Packing List Table of ContentsGeneral Condensing UnitsSide View Unit Dimensions − Inches mmModel Number Identification AC X −024 − 230 −13 Typical Unit Parts ArrangementUsing Manifold Gauge SET Operating Manifold Gauge Set and Service ValvesOperating Service Valves Torque Requirements11 12 98 7 6 1DISCONNECT Power Recovering Refrigerant from Existing SystemRecovering Refrigerant 2CONNECT Manifold Gauge SETClearance on ALL Sides Minimum Clearance Above Unit New Unit PlacementMinimum Clearance Between TWO Units Positioning ConsiderationsPlacing Unit on Slab Removing and Installing LouversRoof Mounting StepMineral oils are not compatible with HFC−410A. If oil New or Replacement Line SetRefrigerant Line SET Alling InstallationVertical Runs NEW Construction Shown Refrigerant Line SET From Vertical to HorizontalBrazing Connections 1CUT and Debur Brazing ProceduresFlow Nitrogen Wrap Service Valves6BRAZE Line SET 7PREPARATION for Next StepFlushing Line Set and Indoor Coil 2CONNECT Gauges and Equipment for Flushing ProcedureIndoor Expansion Valve Installation Installing Indoor Metering DeviceSensing Bulb Installation Equalizer Line InstallationLeak detector must be capable of sensing HFC refrigerant Leak Test Line Set and Indoor CoilConnect Gauge SET Evacuating Line Set and Indoor Coil24VAC Transformer ElectricalLOW Voltage Control Wiring Single Phase High Voltage / Ground WiresTypical Factory Wiring Diagram Copeland Compressor Typical Factory Wiring Diagram Interlink Compressor Servicing Units Delivered Void of Charge Connections for Testing and ChargingUnit Start−Up System RefrigerantStart Determine how refrigerant is metered Checking AIR Flow AT Indoor CoilBelow Calculating System Charge for Outdoor Unit Void of ChargeHFC−410A Subcooling TXV Charge Superheat RFC Start Measure outdoor ambient temperatureProblem exists with some component in the system System Operation MaintenanceUnit Components Homeowner Start−Up and Performance Checklist