Lennox International Inc Merit Series 14ACX Units, CONDENSING UNITS New or Replacement Line Set

Page 9
Figure 7. Typical Liquid Line Filter Drier Installation
BRAZE CONNECTION POINTS
LIQUID LINE
FILTER DRIER
Recommended topping−off POE oils are Mobil EAL ARCTIC 22 CC or ICI EMKARATEt RL32CF.
MATCHING WITH NEW OR EXISTING INDOOR COIL AND LINE SET
The RFC1−metering line consisted of a small bore copper line that ran from condenser to evaporator coil. Refrigerant was metered into the evaporator by utilizing temperature/pressure evaporation effects on refrigerant in the small RFC line. The length and bore of the RFC line corresponded to the size of cooling unit.
If the 14ACX is being used with either a new or existing indoor coil which is equipped with a liquid line which served as a metering device (RFCI), the liquid line must be replaced prior to the installation of the 14ACX unit. Typically a liquid line used to meter flow is 1/4" in diameter and copper.
LIQUID LINE FILTER DRIER INSTALLATION
The filter drier (one is shipped with each 14ACX unit) must be field installed in the liquid line between the outdoor unit’s liquid line service valve and the indoor coil’s metering device (fixed orifice or TXV) as illustrated in figure 7. This filter drier must be installed to ensure a clean, moisture−free system. Failure to install the filter drier will void the warranty. A replacement filter drier is available from Lennox. See Brazing Connections page 11 for special procedures on brazing filter drier connections to the liquid line.

New or Replacement Line Set

This section provides information on new installation or replacement of existing line set. If a new or replacement line set is not required, then proceed to Brazing Connections on page 11.

Field refrigerant piping consists of liquid and suction lines from the outdoor unit (braze connections) to the indoor unit coil (flare or braze connections). Use Lennox L15 (braze, non−flare) series line set, or use field−fabricated refrigerant lines as listed in table 2.

NOTE − When installing refrigerant lines longer than 50 feet, see the Lennox Refrigerant Piping Design and Fabrication Guidelines, CORP. 9351−L9, or contact Lennox Technical Support Product Applications for assistance.

To obtain the correct information from Lennox, be sure to communicate the following points:

SModel (14ACX) and size of unit (e.g. −060).

SLine set diameters for the unit being installed as listed in table 2 and total length of installation.

SNumber of elbows and if there is a rise or drop of the piping.

If refrigerant lines are routed through a wall, seal and isolate the opening so vibration is not transmitted to the building. Pay close attention to line set isolation during installation of any HVAC system. When properly isolated from building structures (walls, ceilings. floors), the refrigerant lines will not create unnecessary vibration and subsequent sounds.

IMPORTANT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mineral oils are not compatible with HFC−410A. If oil

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

must be added, it must be a Polyol ester oil.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LIQUID LINE

LINE

 

 

 

 

 

SERVICE VALVE

The compressor is charged with sufficient Polyol ester oil

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

for line set lengths up to 50 feet. Recommend adding oil to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

system based on the amount of refrigerant charge in the

OUTDOOR

 

 

system. No need to add oil in system with 20 pounds of

 

UNIT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

refrigerant or less. For systems over 20 pounds − add one

 

 

 

 

 

 

 

 

 

 

 

 

ounce of every five pounds of refrigerant.

 

 

 

 

 

 

 

 

 

 

 

 

Table 2. Refrigerant Line Set

 

 

LIQUID

LINE

Model Number

Valve Field Size Connections

 

Recommended Line Set

 

 

 

 

 

 

Liquid Line

Suction Line

Liquid Line

Suction Line

L15 Series Line Sets

 

 

 

 

 

 

14ACX−018−230

 

 

 

 

 

 

 

 

 

 

L15−41

14ACX−024−230

3/8 in. (10 mm)

3/4 in. (19 mm)

3/8 in. (10 mm)

3/4 in. (19 mm)

15 meters)

 

 

 

 

 

14ACX−030−230

 

 

 

 

 

 

 

 

 

 

 

14ACX−036−230

 

 

 

 

 

 

 

 

 

 

 

14ACX−041−230

 

 

 

 

 

 

 

 

 

 

L15−65

14ACX−042−230

3/8 in. (10 mm)

7/8 in. (22 mm)

3/8 in. (10 mm)

7/8 in. (22 mm)

15 meters)

 

 

 

 

 

14ACX−047−230

 

 

 

 

 

 

 

 

 

 

 

14ACX−048−230

 

 

 

 

 

 

 

 

 

 

 

14ACX−059−230

 

 

 

 

 

 

3/8 in. (10 mm)

1−1/8 in. (29 mm)

3/8 in. (10 mm)

1−1/8 in. (29 mm)

Field Fabricated

14ACX−060−230

 

 

 

 

 

 

 

 

 

 

 

NOTE

 

 

 

 

 

 

 

 

 

 

 

Page 9

14ACX SERIES

Image 9
Contents Shipping and Packing List Table of ContentsGeneral Condensing UnitsSide View Unit Dimensions − Inches mmModel Number Identification AC X −024 − 230 −13 Typical Unit Parts ArrangementUsing Manifold Gauge SET Operating Manifold Gauge Set and Service ValvesOperating Service Valves Torque Requirements11 12 98 7 6 1DISCONNECT Power Recovering Refrigerant from Existing SystemRecovering Refrigerant 2CONNECT Manifold Gauge SETClearance on ALL Sides Minimum Clearance Above Unit New Unit PlacementMinimum Clearance Between TWO Units Positioning ConsiderationsPlacing Unit on Slab Removing and Installing LouversRoof Mounting StepMineral oils are not compatible with HFC−410A. If oil New or Replacement Line SetRefrigerant Line SET Alling InstallationVertical Runs NEW Construction Shown Refrigerant Line SET From Vertical to HorizontalBrazing Connections 1CUT and Debur Brazing ProceduresFlow Nitrogen Wrap Service Valves6BRAZE Line SET 7PREPARATION for Next StepFlushing Line Set and Indoor Coil 2CONNECT Gauges and Equipment for Flushing ProcedureIndoor Expansion Valve Installation Installing Indoor Metering DeviceSensing Bulb Installation Equalizer Line InstallationLeak detector must be capable of sensing HFC refrigerant Leak Test Line Set and Indoor CoilConnect Gauge SET Evacuating Line Set and Indoor Coil24VAC Transformer ElectricalLOW Voltage Control Wiring Single Phase High Voltage / Ground WiresTypical Factory Wiring Diagram Copeland Compressor Typical Factory Wiring Diagram Interlink Compressor Servicing Units Delivered Void of Charge Connections for Testing and ChargingUnit Start−Up System RefrigerantStart Determine how refrigerant is metered Checking AIR Flow AT Indoor CoilBelow Calculating System Charge for Outdoor Unit Void of ChargeHFC−410A Subcooling TXV Charge Superheat RFC Start Measure outdoor ambient temperatureProblem exists with some component in the system Maintenance System OperationUnit Components Homeowner Start−Up and Performance Checklist