Lennox International Inc CONDENSING UNITS 1CUT and Debur, Brazing Procedures

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1CUT AND DEBUR

Cut ends of the refrigerant lines square (free from nicks or dents) and debur the ends. The pipe must remain round. Do not crimp end of the line.

2CAP AND CORE REMOVAL Remove service cap and core from both the suction / vapor and liquid line service ports.

CUT AND DEBUR

LINE SET SIZE MATCHES

SERVICE VALVE CONNECTION

SERVICE PORT

SERVICE

CAP

PORT

 

CORE

SERVICE VALVE

CONNECTION

COPPER TUBE

STUB

REDUCER

LINE SET SIZE IS SMALLER

THAN CONNECTION

REFRIGERANT LINE

SERVICE

 

PORT

 

CORE

SERVICE

 

PORT CAP

LIQUID LINE SERVICE

SUCTION / VAPOR LINE

VALVE

SERVICE VALVE

DO NOT CRIMP SERVICE VALVE

CONNECTOR WHEN PIPE IS

SMALLER THAN CONNECTION

3ATTACH THE MANIFOLD GAUGE SET FOR BRAZING LIQUID AND SUCTION / VAPOR LINE SERVICE VALVES

Flow regulated nitrogen (at 1 to 2 psig) through the low−side refrigeration gauge set into the liquid line service port valve, and out of the suction / vapor line service port valve.

AConnect gauge set low pressure side to liquid line service valve (service port).

BConnect gauge set center port to bottle of nitrogen with regulator.

CRemove core from valve in suction / vapor line service port to allow nitrogen to escape.

SUCTION / VAPOR SERVICE PORT MUST BE

C

OPEN TO ALLOW EXIT POINT FOR NITROGEN

VAPOR LINE

INDOOR

UNIT

LOW

ATTACH

GAUGES

SUCTION /

VAPOR LINE

SERVICE

VALVE

HIGH

B

OUTDOOR

UNIT

USE REGULATOR TO FLOW NITROGEN AT 1 TO 2 PSIG.

NITROGEN

LIQUID LINE

LIQUID LINE SERVICE

A WHEN BRAZING LINE SET TO

 

VALVE

SERVICE VALVES, POINT FLAME

 

 

AWAY FROM SERVICE VALVE.

Figure 9. Brazing Procedures

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506645−01

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Contents Table of Contents Shipping and Packing ListGeneral Condensing UnitsUnit Dimensions − Inches mm Side ViewTypical Unit Parts Arrangement Model Number Identification AC X −024 − 230 −13Operating Manifold Gauge Set and Service Valves Using Manifold Gauge SETOperating Service Valves Torque Requirements11 12 98 7 6 Recovering Refrigerant from Existing System 1DISCONNECT PowerRecovering Refrigerant 2CONNECT Manifold Gauge SETNew Unit Placement Clearance on ALL Sides Minimum Clearance Above UnitMinimum Clearance Between TWO Units Positioning ConsiderationsRemoving and Installing Louvers Placing Unit on SlabRoof Mounting StepNew or Replacement Line Set Mineral oils are not compatible with HFC−410A. If oilInstallation Refrigerant Line SET AllingVertical Runs NEW Construction Shown Refrigerant Line SET From Vertical to HorizontalBrazing Connections Brazing Procedures 1CUT and DeburWrap Service Valves Flow Nitrogen6BRAZE Line SET 7PREPARATION for Next Step2CONNECT Gauges and Equipment for Flushing Procedure Flushing Line Set and Indoor CoilInstalling Indoor Metering Device Indoor Expansion Valve InstallationSensing Bulb Installation Equalizer Line InstallationLeak Test Line Set and Indoor Coil Leak detector must be capable of sensing HFC refrigerantEvacuating Line Set and Indoor Coil Connect Gauge SETElectrical 24VAC TransformerSingle Phase High Voltage / Ground Wires LOW Voltage Control WiringTypical Factory Wiring Diagram Copeland Compressor Typical Factory Wiring Diagram Interlink Compressor Connections for Testing and Charging Servicing Units Delivered Void of ChargeUnit Start−Up System RefrigerantChecking AIR Flow AT Indoor Coil Start Determine how refrigerant is meteredCalculating System Charge for Outdoor Unit Void of Charge BelowHFC−410A Subcooling TXV Charge Start Measure outdoor ambient temperature Superheat RFCProblem exists with some component in the system Maintenance System OperationUnit Components Homeowner Start−Up and Performance Checklist