Lennox International Inc Merit Series 14ACX Units, CONDENSING UNITS Brazing Connections

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Brazing Connections

Use the procedures outline in figures 9 and 10 for brazing line set connections to service valves.

IMPORTANT

Polyol ester (POE) oils used with HFC−410A refrigerant absorb moisture very quickly. It is very important that the refrigerant system be kept closed as much as possible. DO NOT remove line set caps or service valve stub caps until you are ready to make connections.

WARNING

Danger of fire. Bleeding the refrigerant charge from only the high side may result in pressurization of the low side shell and suction tubing. Application of a brazing torch to a pressurized system may result in ignition of the refrigerant and oil mixture − Check the high and low pressures before applying heat.

WARNING

When using a high pressure gas such as dry nitrogen to pressurize a refrigeration or air conditioning system, use a regulator that can control the pressure down to 1 or 2 psig (6.9 to 13.8 kPa).

CAUTION

Brazing alloys and flux contain materials which are hazardous to your health.

Avoid breathing vapors or fumes from brazing operations. Perform operations only in well−ventilated areas.

Wear gloves and protective goggles or face shield to protect against burns.

Wash hands with soap and water after handling brazing alloys and flux.

IMPORTANT

Connect gauge set low pressure side to vapor line service valve and repeat procedure starting at paragraph 4 for brazing the liquid line to service port valve.

IMPORTANT

Allow braze joint to cool before removing the wet rag from the service valve. Temperatures above 250ºF can damage valve seals.

IMPORTANT

Use silver alloy brazing rods with 5% minimum silver alloy for copper−to−copper brazing. Use 45% minimum alloy for copper−to−brass and copper−to−steel brazing.

WARNING

Fire, Explosion and Personal Safety

Hazard.

Failure to follow this warning could result in damage, personal injury or death.

Never use oxygen to pressurize or purge refrigeration lines. Oxygen, when exposed to a spark or open flame, can cause fire and/or an ex- plosion, that could result in property damage, personal injury or death.

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14ACX SERIES

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Contents Condensing Units Table of ContentsShipping and Packing List GeneralSide View Unit Dimensions − Inches mmModel Number Identification AC X −024 − 230 −13 Typical Unit Parts ArrangementTorque Requirements Operating Manifold Gauge Set and Service ValvesUsing Manifold Gauge SET Operating Service Valves11 12 98 7 6 2CONNECT Manifold Gauge SET Recovering Refrigerant from Existing System1DISCONNECT Power Recovering RefrigerantPositioning Considerations New Unit PlacementClearance on ALL Sides Minimum Clearance Above Unit Minimum Clearance Between TWO UnitsStep Removing and Installing LouversPlacing Unit on Slab Roof MountingMineral oils are not compatible with HFC−410A. If oil New or Replacement Line SetRefrigerant Line SET From Vertical to Horizontal InstallationRefrigerant Line SET Alling Vertical Runs NEW Construction ShownBrazing Connections 1CUT and Debur Brazing Procedures7PREPARATION for Next Step Wrap Service ValvesFlow Nitrogen 6BRAZE Line SETFlushing Line Set and Indoor Coil 2CONNECT Gauges and Equipment for Flushing ProcedureEqualizer Line Installation Installing Indoor Metering DeviceIndoor Expansion Valve Installation Sensing Bulb InstallationLeak detector must be capable of sensing HFC refrigerant Leak Test Line Set and Indoor CoilConnect Gauge SET Evacuating Line Set and Indoor Coil24VAC Transformer ElectricalLOW Voltage Control Wiring Single Phase High Voltage / Ground WiresTypical Factory Wiring Diagram Copeland Compressor Typical Factory Wiring Diagram Interlink Compressor System Refrigerant Connections for Testing and ChargingServicing Units Delivered Void of Charge Unit Start−UpStart Determine how refrigerant is metered Checking AIR Flow AT Indoor CoilBelow Calculating System Charge for Outdoor Unit Void of ChargeHFC−410A Subcooling TXV Charge Superheat RFC Start Measure outdoor ambient temperatureProblem exists with some component in the system Unit Components MaintenanceSystem Operation Homeowner Start−Up and Performance Checklist