Raypak 2600401 Servicing Procedures, Sequence of Operation, Start-up Procedures

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SERVICING

PROCEDURES

Sequence of Operation

Intermittent Ignition Device (IID)

Heaters equipped with the IID system will automatical- ly light the pilot burner first and then the main burner, each time there is a call for heat from the tankstat. Whenever the tankstat calling for heat, the circulator supplied with the heater, will be energized and should be running.

The ignition control module will also be energized to initiate the pilot ignition by opening the first main valve (pilot). At the same time, the electronic spark genera- tor in the module produces a high voltage spark pulse output that lights the pilot burner. If the pilot burner does not light, the module will not energize the second main valve and the burners will not light. Ignition spark continues only until the timed trial for ignition period ends.

Then, the module goes into safety shutdown or lock- out. Lockout de-energizes the first main valve operator and closes the first main (pilot) valve in the gas con- trol, stopping pilot gas flow. The ignition control system must be reset by setting the tankstat below water tem- perature for one minute or by turning off power to the module for one minute.

When the pilot flame is established, flame rectification circuit is completed between the sensor and burner ground. The flame sensing circuit in the module detects the flame current, shuts off the spark genera- tor and energizes the second main valve operator which opens the second main valve. This allows gas to flow to the burners where it is ignited by the pilot burn- er flame.

When the tankstat is satisfied, the valve operators are de-energized shutting off the pilot and main burners, and also the circulator.

Start-up Procedures

Filling the System

Fill system with water. Purge all air from the system using purge valve sequence. After system is purged of air, lower system pressure. Flush system before put- ting into operation to ensure that foreign material does not damage pump seals.

Checking the Circulator

Before lighting the heater and after system is filled, make sure that circulator is operating properly. Manual gas valve should be off.

NOTE: Circulator motor supplied with the heater does not require lubrication.

Lighting the Heater

For your safety read carefully before proceeding to light the heater.

CAUTION: Propane gas is heavier than air and sinks to the ground. Exercise extreme care in light- ing heater in confined areas.

For Standing Pilot Models

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing prop- erty damage, personal injury or loss of life.

A.This heater has a pilot which must be lighted by hand. When lighting the pilot, follow these instruc- tions exactly.

B.BEFORE LIGHTING smell all around the heater area for gas. Be sure to smell next to the floor because some gas is heavier than air and will set- tle on the floor.

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance.

Do not touch any electric switch.

Do not use any phone in your building.

Immediately call your gas supplier from a neigh- bor's telephone. Follow the gas supplier's instructions.

If you cannot reach your gas supplier, call the fire department.

C.Use only your hand to push in, move or turn the gas control knob or lever. Never use tools. If the knob or lever will not push in, move or turn by hand, don't try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D.Do not use this heater if any part has been under water. Immediately call a qualified service techni- cian to inspect the heater and to replace any part of the control system and any gas control which has been under water.

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Contents Econopak Water Heaters Page Contents Are important but not related to personal injury hazards Time/Temperature Relationships in Scalds General SafetyTemperature Time to Produce Serious Burn General Specifications Receiving EquipmentTank Mounting Base InstallationCode Requirements ClearancesModels Venting ConnectionsOutdoor Models Model No Sq. in. of Each Free AreaIndoor Models Models 0260Vent Max Model No Connector Horizontal Diameter Length ft Vent Terminal/Indoor Stack InstallationCommon Vents Vent Pipe Draft Hood HeaterGas Supply Connections Model No Nat ProWater Connections & System Piping Gas Pressure Specifications Type Inches WC Regulator MinSetting Gas Pressure RegulatorRelief Valve 0261 Low NOx WH1 with Pressure Relief ValveElectrical Wiring Wiring Diagrams Standing Pilot ModelIntermittent Ignition Device IID Model Intermittent Ignition Device IID Models 0330 Intermittent Ignition Device IID Model 0261 Low NOx Intermittent Ignition Device IID Models 0331 & 0401 Low NOx Start-up Procedures Servicing ProceduresSequence of Operation Honeywellpilot Robertshaw Pilot For Automatic Ignition Models System Shut Down ProcedureFor Robertshaw Gas Valve Turn gas control Testing the Ignition Safety Shut-off To Turn Off Gas To ApplianceLow NOx Heaters-Models Inspection ProceduresControls BurnersOperation Burner AdjustmentHigh/Low Gas Pressure Switch Visual InspectionRepair Section Heat Exchanger Removal Heat Exchanger Re-assemblyCombustion Chamber Removal Troubleshooting CausesPiping Electrical Electronic Ignition IID Intermittent Pilot System- Honeywell S8600Electrical Standing Pilot Adjustments & Replacement of Components Tube Replacement Procedure Circulator ReplacementControl Well Replacement Procedure for Cleaning Flue Gas Passage WaysLimitedpartswarrantyeconopakwaterheaters Page Page