Raypak 2600401 To Turn Off Gas To Appliance, Testing the Ignition Safety Shut-off

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For Honeywell Gas Valve: Turn gas control knob

counter-clockwise from “OFF” until it stops. Push in gas control knob and continue rotating

counter-clockwise to “ON” position. Make sure knob rest against stop.

GAS CONTROL

KNOB SHOWN

IN “ON” POSITION

GAS INLET

Fig. 24: Honeywell Gas Valve

For Honeywell Gas Valve: Turn gas control knob

counter-clockwise to “ON”.

GAS CONTROL

KNOB SHOWN

IN “ON” POSITION

GAS INLET

Fig. 25: Honeywell Gas Valve

9.Replace door panel.

10.Turn on all electric power to the appliance.

11.Set tankstat to desired setting.

12.If the appliance will not operate, follow the instruc- tions “To Turn Off Gas To Appliance” and call your service technician or gas supplier.

To Turn Off Gas To Appliance

1.Set the thermostat to the lowest setting.

2.Turn off all the electric power to the appliance if service is to be performed.

3.Remove door panel.

4.For Robertshaw IID Gas Valve: Turn gas control

knob clockwise to “OFF”.

For Honeywell Gas Valve: Turn gas control knob

clockwise to “OFF”. Make sure knob rest against stop.

For Honeywell 24V Standing Pilot Gas Valve:

Push in gas control knob slightly and turn clock-

wise to “OFF”.

5.Replace heater door panel.

Testing the Ignition Safety Shut-off

The ignition system safety shutoff must be tested by conducting the following tests:

For Standing Pilot Systems

1.With the main burners on, remove the pilot adjust- ment cover screw.

2.Insert a small slot screw driver and turn the adjust-

ment screw clockwise until pilot flame goes out. Count and note number of turns made.

3.Gas valve will shut off main burners after about three (3) minutes. End of test. If the gas valve will not shut off, follow the instructions "To Turn Off Gas To Heater" and call service technician or your gas supplier.

4.Return pilot adjustment screw counterclockwise

same number of turns as in step (b).

5.Replace pilot adjustment cover screw, then follow the lighting instructions to get heater ready for operation.

For Automatic Ignition Systems

1.Turn on power to the ignition systems and turn gas supply off at the gas valve.

2.Check ignition module as follows:

a.Set the tankstat to high setting.

b.Watch for continuous spark at the pilot burner.

c.Time the spark operation. Time must be with- in the lockout timing period (15 or 90 seconds).

d.Turn tankstat down to end call for heat and wait 60 seconds on lockout models before beginning step 3.

3.Turn on gas supply.

4.Set tankstat to high setting.

5.Systems should start as follows:

a.Spark will turn on and pilot gas valve will open at once. Pilot burner should ignite after gas reaches the pilot burner.

b.Spark ignition should cut off when pilot flame is established.

c.Main gas valve should open and main burner should ignite after gas reaches the burner port.

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Contents Econopak Water Heaters Page Contents Are important but not related to personal injury hazards Time/Temperature Relationships in Scalds General SafetyTemperature Time to Produce Serious Burn Receiving Equipment General SpecificationsTank Code Requirements InstallationMounting Base ClearancesOutdoor Models Venting ConnectionsModels Model No Sq. in. of Each Free AreaModels 0260 Indoor ModelsVent Terminal/Indoor Stack Installation Vent Max Model No Connector Horizontal Diameter Length ftVent Pipe Draft Hood Heater Common VentsModel No Nat Pro Gas Supply ConnectionsSetting Gas Pressure Specifications Type Inches WC Regulator MinWater Connections & System Piping Gas Pressure Regulator0261 Low NOx WH1 with Pressure Relief Valve Relief ValveElectrical Wiring Standing Pilot Model Wiring DiagramsIntermittent Ignition Device IID Model Intermittent Ignition Device IID Models 0330 Intermittent Ignition Device IID Model 0261 Low NOx Intermittent Ignition Device IID Models 0331 & 0401 Low NOx Start-up Procedures Servicing ProceduresSequence of Operation Honeywellpilot Robertshaw Pilot For Automatic Ignition Models System Shut Down ProcedureFor Robertshaw Gas Valve Turn gas control To Turn Off Gas To Appliance Testing the Ignition Safety Shut-offControls Inspection ProceduresLow NOx Heaters-Models BurnersHigh/Low Gas Pressure Switch Burner AdjustmentOperation Visual InspectionRepair Section Heat Exchanger Removal Heat Exchanger Re-assemblyCombustion Chamber Removal Causes TroubleshootingPiping Intermittent Pilot System- Honeywell S8600 Electrical Electronic Ignition IIDElectrical Standing Pilot Adjustments & Replacement of Components Control Well Replacement Circulator ReplacementTube Replacement Procedure Procedure for Cleaning Flue Gas Passage WaysLimitedpartswarrantyeconopakwaterheaters Page Page