Raypak 0066B, 0180B, 0042B manual Electrical Wiring, Wiring Diagram Key

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ELECTRICAL WIRING

ELECTRICAL WIRING

The electrical power supply requirement for these boilers is 115 volts, 60 Hz. Field wiring connections and electrical grounding must comply with the local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70-1987.Provide a sepa- rate fused circuit from the main electrical panel to the boiler, and a disconnecting means within sight of the boiler.

Remove the control box cover and make the power supply connections in the field wiring compartment. (See general location of controls drawing on page 23). The pump is supplied and factory-wired to operate with the boiler. The "TH" wire leads are for the room thermo- stat or zone valve connections.

The room thermostat should be installed in accordance with the manufacturer's instructions. The thermostat heat anticipator should be set at 1.0 ampere (automatic ignition) and 0.60 ampere (standing pilot) for single- zone installations. For multi-zone applications, the heat antici- pator setting should be based on the ampere load in the thermostat circuit.

NOTE: If it is necessary to replace any of the original wiring, it must be replaced with 105°C wire or its equivalent, except 150° C black wire must be replaced with150°Cwireoritsequivalent. SeeWiringDiagramKey for 150°C wire indication.

WIRING DIAGRAM KEY

Fig.# 8096.2

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Contents INSTALLATION AND OPERATING INSTRUCTIONS FOR YOUR SAFETYRaythermTM Type H RESIDENTIAL BOILERS Models 0042B, 0066B,0090B 0135B, 0180BSERVICING PROCEDURES ContentsGENERAL SPECIFICATIONS INSTALLATION PROCEDURESRECEIVING EQUIPMENT GENERAL SPECIFICATIONSCLEARANCEREQUIREMENTS 3. INSTALLATION PROCEDURESCODE REQUIREMENTS MOUNTING BASEVENTING CONNECTIONS COMMON VENTS VENT DAMPER INSTALLATION Hole in Vent Damper Blade Closed Position FLAIR DAMPER VENT DAMPER OPERATIONVENT DAMPER WIRING DIAGRAM GAS SUPPLY CONNECTIONS GASPRESSUREWATER CONNECTIONS & SYSTEM PIPING SINGLE-ZONEPIPING PIPING DIAGRAMSAIR SCOOP DIAPHRAGM EXPANSION FEED TANK VALVE ZONE HEATING WITH INDIRECT DOMESTICHOT WATER SUPPLY ZONE VALVES HEATINGUNITSMULTIPLE ZONES WITH ZONE VALVES MULTIPLE ZONES WITH CIRCULATORSWIRING DIAGRAM KEY ELECTRICAL WIRINGWIRING DIAGRAMS Page Page Fig. # 2228e WIRING DIAGRAM Single-ZoneTaco ValveWIRING DIAGRAM Dual-ZoneTaco Valve WIRING DIAGRAM Dual-ZoneHoneywell ValveFig. #2233e Fig. #2234e WIRING DIAGRAM System with 3 Zone PumpsWIRING DIAGRAM: Power Vent System w/ Zone Valve Fig. #2232eWIRING DIAGRAM Primary/Secondary Pumping System Honeywell Zone ValveFig. #2223.2e Note Low water cut-offLWCO and system switch supplied by others GENERAL LOCATION OF CONTROLS SERVICING PROCEDURESChecking the Circulator START-UPPROCEDURES Lighting the BoilerFor Standing Pilot Models Filling the SystemFOR AUTOMATIC IGNITION MODELS HONEYWELL PILOTROBERTSHAW PILOT TO TURN OFF GAS TO THE BOILER ModelsFor Robertshaw valve SHUT-DOWNPROCEDURETO TURN OFF GAS TO BOILER 3.For Honeywell valveFOR AUTOMATIC IGNITION SYSTEMS INSPECTIONSCHEDULE INSPECTION PROCEDURES BURNERSSAFE SHUT-DOWNTESTS LIMIT ACTION FLAME FAILUREREPAIRPROCEDURES RAYPAK TUBE CLEANING KITHEAT EXCHANGER RE-ASSEMBLY IMPORTANT NOTICE TROUBLESHOOTING GUIDEPROBLEM SOLUTIONS10Defective ignition module or defective gas valve DANGER - SHOCK HAZARD ADJUSTMENT/REPLACEMENTOF COMPONENTSRAYPAK, INC 2151 Eastman Avenue Oxnard, CA REPLACEMENT PARTS LISTPage Page Page PARTS REPLACEMENT LIMITED PARTS WARRANTYHEAT EXCHANGER WARRANTY ADDITIONAL WARRANTY EXCLUSIONS
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