Raypak 0042B, 0066B, 0180B manual 10Defective ignition module or defective gas valve

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10)Defective ignition module or defective gas valve.

10)Defective ignition module or defective gas valve.

10)Before module goes into a lock-out, check voltage across MV and MV/ PV. If no 24V is present, replace module. If 24V is present, replace gas valve.

3)Pilot Outage.

1) Too low or too high gas pressures.

1)

Adjust inlet gas pressure as shown

(Standing pilot models)

 

 

 

on rating plate.

 

2)

Restricted pilot.

2)

Clean pilot orifice.

 

3)

Weak thermocouple.

3)

Replace thermocouple.

 

 

 

4)Yellow lazy flame.

1) Too low gas pressure.

1) Adjust manifold pressure as shown

 

 

 

 

on rating plate.

 

2)

Restricted burner intake ports.

2)

Clean burners free of debris or in-

 

 

 

 

sects.

 

3)

Restricted gas line.

3)

Clean gas line or increase gas line

 

 

 

 

piping.

 

 

 

5)Sooting

1) Insufficient combustion air.

1) Refer to installation instructions re-

 

 

 

 

garding combustion air require-

 

 

 

 

ments.

 

2)

Improper venting.

2)

Refer to installations instructions.

 

3)

Severe yellow burner flames.

3)

See yellow flame section above.

 

 

 

 

 

 

 

 

 

 

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Contents FOR YOUR SAFETY RaythermTM Type H RESIDENTIAL BOILERS Models0042B, 0066B,0090B 0135B, 0180B INSTALLATION AND OPERATING INSTRUCTIONSContents GENERAL SPECIFICATIONSINSTALLATION PROCEDURES SERVICING PROCEDURESGENERAL SPECIFICATIONS RECEIVING EQUIPMENT3. INSTALLATION PROCEDURES CODE REQUIREMENTSMOUNTING BASE CLEARANCEREQUIREMENTSVENTING CONNECTIONS COMMON VENTS VENT DAMPER INSTALLATION Hole in Vent Damper Blade Closed Position VENT DAMPER OPERATION FLAIR DAMPERVENT DAMPER WIRING DIAGRAM WATER CONNECTIONS & SYSTEM PIPING GAS SUPPLY CONNECTIONSGASPRESSURE PIPING DIAGRAMS SINGLE-ZONEPIPINGZONE HEATING WITH INDIRECT DOMESTIC HOT WATER SUPPLYZONE VALVES HEATINGUNITS AIR SCOOP DIAPHRAGM EXPANSION FEED TANK VALVEMULTIPLE ZONES WITH CIRCULATORS MULTIPLE ZONES WITH ZONE VALVESELECTRICAL WIRING WIRING DIAGRAM KEYWIRING DIAGRAMS Page Page WIRING DIAGRAM Single-ZoneTaco Valve WIRING DIAGRAM Dual-ZoneTaco ValveWIRING DIAGRAM Dual-ZoneHoneywell Valve Fig. # 2228eWIRING DIAGRAM System with 3 Zone Pumps WIRING DIAGRAM: Power Vent System w/ Zone ValveFig. #2232e Fig. #2233e Fig. #2234eFig. #2223.2e WIRING DIAGRAM Primary/Secondary Pumping SystemHoneywell Zone Valve Note Low water cut-offLWCO and system switch supplied by others SERVICING PROCEDURES GENERAL LOCATION OF CONTROLSSTART-UPPROCEDURES Lighting the Boiler For Standing Pilot ModelsFilling the System Checking the CirculatorHONEYWELL PILOT ROBERTSHAW PILOTTO TURN OFF GAS TO THE BOILER Models FOR AUTOMATIC IGNITION MODELSSHUT-DOWNPROCEDURE TO TURN OFF GAS TO BOILER3.For Honeywell valve For Robertshaw valveFOR AUTOMATIC IGNITION SYSTEMS INSPECTION PROCEDURES BURNERS SAFE SHUT-DOWNTESTS LIMIT ACTIONFLAME FAILURE INSPECTIONSCHEDULERAYPAK TUBE CLEANING KIT REPAIRPROCEDURESHEAT EXCHANGER RE-ASSEMBLY TROUBLESHOOTING GUIDE PROBLEMSOLUTIONS IMPORTANT NOTICE10Defective ignition module or defective gas valve ADJUSTMENT/REPLACEMENTOF COMPONENTS DANGER - SHOCK HAZARDREPLACEMENT PARTS LIST RAYPAK, INC 2151 Eastman Avenue Oxnard, CAPage Page Page LIMITED PARTS WARRANTY HEAT EXCHANGER WARRANTYADDITIONAL WARRANTY EXCLUSIONS PARTS REPLACEMENT
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