Raypak 0180B, 0066B, 0042B Honeywell Pilot, Robertshaw Pilot, TO TURN OFF GAS TO THE BOILER Models

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HONEYWELL PILOT

FOR STANDING PILOT MODELS WITH ROBERT- SHAW GAS VALVE, 2-STAGE OPERATION (Models 90, 135 & 180)

1.STOP! Read the safety information.

2.Set the thermostat to the lowest setting.

3.Turn off all electrical power to the boiler.

4.Push in and move gas control lever counter-

clockwise ROBERTSHAW PILOT to "OFF" position.

GAS CONTROL

LEVER SHOWN

IN "OFF" POSITION

GAS INLET

Fig. #8934.0

NOTE: Lever cannot be moved from "ON" to "OFF" unless lever is pushed in slightly. Do not force.

5.Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the safety information on the label affixed to the unit. If you don't smell gas, go to the next step.

6.Locate pilot mounted on the right side of the burner tray, and right of first burner.

Fig.# 8083.2

Fig.# 8041.2

HONEYWELL PILOT

ROBERTSHAW PILOT

7.Move control lever clockwise TO TURN OFF GAS TO THE BOILER: (Models 90, 135 & 180) to "SET" position and immediately light pilot with a match.

8.Hold lever in "SET" position for 1/2 minute after pilot is lit. Release lever, and it will spring back to "PILOT" position. Pilot should remain lit. If it goes out, repeat steps 4 through 8.

*If lever does not spring back to "PILOT" position when released, stop and immediately call your service technician or gas supplier.

*If the pilot does not stay lit after several tries, move the gas control lever to "OFF" and call your service technician or gas supplier.

9.Stand to the side of the boiler and move the gas

control lever counter-clockwise FOR AUTOMATIC IGNITION MODELS. to "ON".

10.Turn on all electrical power to the boiler.

11.Set the thermostat to the desired setting.

TO TURN OFF GAS TO THE BOILER: (Models 90, 135 & 180)

1.Set the thermostat to the lowest setting.

2.Turn off all electrical power to the boiler

3.Push in and move gas control lever counter-

clockwise Manual background to "OFF" position. Do not force.

FOR AUTOMATIC IGNITION MODELS.

Please read carefully and understand the following safety information before operating the boiler.

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A.This boiler is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand; or this boiler may not have a pilot and is equipped with a hot surface ignition device which auto- matically lights the burners. Do not try to light the burners by hand.

B.BEFORE OPERATING smell all around the boiler area for gas. Be sure to smell next to the floor because some gases are heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance.

Do not touch any electrical switch.

Do not use any phone in your building.

Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

If you cannot reach your gas supplier, call the fire department.

C.Use only your hand to push in, move or turn the gas control knob or lever. Never use tools. If the knob or lever will not push in, move or turn by hand don't try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D.Do not use this boiler if any part has been under water. Immediately call a qualified service technician to inspect the boiler and to replace any part of the control system and any gas control which has been under water.

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Contents RaythermTM Type H RESIDENTIAL BOILERS Models FOR YOUR SAFETY0042B, 0066B,0090B 0135B, 0180B INSTALLATION AND OPERATING INSTRUCTIONSGENERAL SPECIFICATIONS ContentsINSTALLATION PROCEDURES SERVICING PROCEDURESRECEIVING EQUIPMENT GENERAL SPECIFICATIONSCODE REQUIREMENTS 3. INSTALLATION PROCEDURESMOUNTING BASE CLEARANCEREQUIREMENTSVENTING CONNECTIONS COMMON VENTS VENT DAMPER INSTALLATION Hole in Vent Damper Blade Closed Position FLAIR DAMPER VENT DAMPER OPERATIONVENT DAMPER WIRING DIAGRAM GASPRESSURE GAS SUPPLY CONNECTIONSWATER CONNECTIONS & SYSTEM PIPING SINGLE-ZONEPIPING PIPING DIAGRAMSHOT WATER SUPPLY ZONE HEATING WITH INDIRECT DOMESTICZONE VALVES HEATINGUNITS AIR SCOOP DIAPHRAGM EXPANSION FEED TANK VALVEMULTIPLE ZONES WITH ZONE VALVES MULTIPLE ZONES WITH CIRCULATORSWIRING DIAGRAM KEY ELECTRICAL WIRINGWIRING DIAGRAMS Page Page WIRING DIAGRAM Dual-ZoneTaco Valve WIRING DIAGRAM Single-ZoneTaco ValveWIRING DIAGRAM Dual-ZoneHoneywell Valve Fig. # 2228eWIRING DIAGRAM: Power Vent System w/ Zone Valve WIRING DIAGRAM System with 3 Zone PumpsFig. #2232e Fig. #2233e Fig. #2234eHoneywell Zone Valve WIRING DIAGRAM Primary/Secondary Pumping SystemFig. #2223.2e Note Low water cut-offLWCO and system switch supplied by others GENERAL LOCATION OF CONTROLS SERVICING PROCEDURESFor Standing Pilot Models START-UPPROCEDURES Lighting the BoilerFilling the System Checking the CirculatorROBERTSHAW PILOT HONEYWELL PILOTTO TURN OFF GAS TO THE BOILER Models FOR AUTOMATIC IGNITION MODELSTO TURN OFF GAS TO BOILER SHUT-DOWNPROCEDURE3.For Honeywell valve For Robertshaw valveFOR AUTOMATIC IGNITION SYSTEMS SAFE SHUT-DOWNTESTS LIMIT ACTION INSPECTION PROCEDURES BURNERSFLAME FAILURE INSPECTIONSCHEDULEREPAIRPROCEDURES RAYPAK TUBE CLEANING KITHEAT EXCHANGER RE-ASSEMBLY PROBLEM TROUBLESHOOTING GUIDESOLUTIONS IMPORTANT NOTICE10Defective ignition module or defective gas valve DANGER - SHOCK HAZARD ADJUSTMENT/REPLACEMENTOF COMPONENTSRAYPAK, INC 2151 Eastman Avenue Oxnard, CA REPLACEMENT PARTS LISTPage Page Page HEAT EXCHANGER WARRANTY LIMITED PARTS WARRANTYADDITIONAL WARRANTY EXCLUSIONS PARTS REPLACEMENT
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