Raypak 0066B, 0180B, 0042B manual Receiving Equipment, General Specifications

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RECEIVING EQUIPMENT

RECEIVING EQUIPMENT

On receipt of your equipment, visually check for external damage to the carton. If the carton is damaged, it is suggested that a note be made on the Bill of Lading when signing for the equipment. Remove the boiler from the carton, and if it is damaged, report the damage to the carrier immediately. Be sure that you receive the number of packages indicated on the Bill of Lading.

Claims for shortages and damages must be filed with carrier by consignee.

Purchased parts are subject to replacement only under the manufacturer's warranty. Debits for defective replacement parts will not be accepted and defective parts will be replaced in kind only per our standard warranties.

When ordering parts, you must specify Model and Serial Number of boiler. When ordering under warranty conditions, you must also specify date of installation.

Raypak recommends that this manual be re- viewed thoroughly before installing the boiler. If there are any questions which this manual does not answer, please contact your local Raypak repre- sentative.

GENERAL SPECIFICATIONS

Raytherm hydronic boilers are design certified and tested under the requirements of the latest edition of the American National Standard, ANSI Z21.13. Each boiler has been constructed and pressure tested in accordance with the requirements of Section IV of the American Society of Mechanical Engineers Code, and factory fire tested.

The boilers are designed for indoor installation with a built-in drafthood, and a built-in sub-base for combustible flooring. Models are available with standing pilot,

or with intermittent ignition device (I.I.D.). The boilers are equipped with the following components: water circula- tion pump, pressure relief valve, temperature/pressure gauge, adjustable high limit switch, drain valve, fast response temperature sensor, 40 VA transformer, pump relay, vent thermal switch, flame roll-out switch, and redundant combination gas valve. Two-stage gas valve (50% firing on first stage) is standard on models H-0090, H-0135 and H-0180.

The automatic ignition models and some standing pilot models are provided with a plug-in connector that is compatible with the Honeywell D80D vent damper. Simi- lar type vent dampers made by other manufacturers, and design certified by a nationally-recognized testing agency, under the ANSI Z21.66 standards, may also be used.

Follow the installation instructions furnished with the vent damper package. The plug-in connector can also be used with power venters. Refer to the specific installation instructions supplied by the power vent manufacturer.

SPECIFICATIONS AND DIMENSIONS

Fig. #8978.1

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Contents INSTALLATION AND OPERATING INSTRUCTIONS FOR YOUR SAFETYRaythermTM Type H RESIDENTIAL BOILERS Models 0042B, 0066B,0090B 0135B, 0180BSERVICING PROCEDURES ContentsGENERAL SPECIFICATIONS INSTALLATION PROCEDURESRECEIVING EQUIPMENT GENERAL SPECIFICATIONSCLEARANCEREQUIREMENTS 3. INSTALLATION PROCEDURESCODE REQUIREMENTS MOUNTING BASEVENTING CONNECTIONS COMMON VENTS VENT DAMPER INSTALLATION Hole in Vent Damper Blade Closed Position FLAIR DAMPER VENT DAMPER OPERATIONVENT DAMPER WIRING DIAGRAM GAS SUPPLY CONNECTIONS GASPRESSUREWATER CONNECTIONS & SYSTEM PIPING SINGLE-ZONEPIPING PIPING DIAGRAMSAIR SCOOP DIAPHRAGM EXPANSION FEED TANK VALVE ZONE HEATING WITH INDIRECT DOMESTICHOT WATER SUPPLY ZONE VALVES HEATINGUNITSMULTIPLE ZONES WITH ZONE VALVES MULTIPLE ZONES WITH CIRCULATORSWIRING DIAGRAM KEY ELECTRICAL WIRINGWIRING DIAGRAMS Page Page Fig. # 2228e WIRING DIAGRAM Single-ZoneTaco ValveWIRING DIAGRAM Dual-ZoneTaco Valve WIRING DIAGRAM Dual-ZoneHoneywell ValveFig. #2233e Fig. #2234e WIRING DIAGRAM System with 3 Zone PumpsWIRING DIAGRAM: Power Vent System w/ Zone Valve Fig. #2232eWIRING DIAGRAM Primary/Secondary Pumping System Honeywell Zone ValveFig. #2223.2e Note Low water cut-offLWCO and system switch supplied by others GENERAL LOCATION OF CONTROLS SERVICING PROCEDURESChecking the Circulator START-UPPROCEDURES Lighting the BoilerFor Standing Pilot Models Filling the SystemFOR AUTOMATIC IGNITION MODELS HONEYWELL PILOTROBERTSHAW PILOT TO TURN OFF GAS TO THE BOILER ModelsFor Robertshaw valve SHUT-DOWNPROCEDURETO TURN OFF GAS TO BOILER 3.For Honeywell valveFOR AUTOMATIC IGNITION SYSTEMS INSPECTIONSCHEDULE INSPECTION PROCEDURES BURNERSSAFE SHUT-DOWNTESTS LIMIT ACTION FLAME FAILUREREPAIRPROCEDURES RAYPAK TUBE CLEANING KITHEAT EXCHANGER RE-ASSEMBLY IMPORTANT NOTICE TROUBLESHOOTING GUIDEPROBLEM SOLUTIONS10Defective ignition module or defective gas valve DANGER - SHOCK HAZARD ADJUSTMENT/REPLACEMENTOF COMPONENTSRAYPAK, INC 2151 Eastman Avenue Oxnard, CA REPLACEMENT PARTS LISTPage Page Page PARTS REPLACEMENT LIMITED PARTS WARRANTYHEAT EXCHANGER WARRANTY ADDITIONAL WARRANTY EXCLUSIONS
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