Raypak 0042B, 0066B, 0180B manual Venting Connections

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VENTING CONNECTIONS

2)Models 0042 and 0066 only-

When the boiler is installed in a confined space such as a utility room or closet where all air is supplied from inside the building, the boiler room must be provided with two openings, each one having a minimum net free area, in square inches as follows:

Model

 

Sq. In. of Free Area

0042, 0066

 

70

One opening shall be within 12" of the top, and the other opening within 12" of the floor. If additional gas appliances are installed in the same space, the total input of all gas appliances installed in the same space, must be considered in the calculation. Refer to Sec. 5.3.5 of the latest edition of the National Fuel Gas Code for additional requirements.

Fig.# 8198.0

NOTE:If louvers, grills or screens are used on the openings, obtain the net free area requirements from their supplier or manufacturer. If the design free area of a louver is not known nor available, it shall be assumed that wood louvers will have 20-25percent free area and metal louvers will have 60-75percent free area as shown in Sec. 5.3.5 National Fuel Gas Code.

3)If the boiler room is located against an outside wall and air openings can communicate directly with the outdoors, the two openings on the outside wall must each have a net free area as follows:

Model

(Sq. In.) Net Free Area

0042

12

0066

18

0090

24

0135

35

0180

45

Location of the openings is the same as in the previous case - that is, within 12" of the top, and within 12" of the bottom of the enclosure. If horizontal ducts are used, the area must be doubled and the duct area shall not be less than the area of the openings they connect, and in no case shall the smallest dimension be less than 3".

VENTING CONNECTIONS

These boilers have built-in drafthoods. Vent piping the same size or larger than the drafthood outlet is recommended; however, when the total vent height (drafthood outlet to vent terminal) is at least ten (10) feet, the vent pipe size may be reduced by one size only as specified in Chapter 10 of the latest edition of the National Fuel Gas Code, ANSI Z 223.1. As much as possible, avoid long horizontal runs of vent pipe and too many elbows. If installation requires horizontal runs, the vent pipe must have a minimum of 1/4 inch per foot rise and should be supported at not less than five foot intervals. Maximum vent connector horizontal length shall be 1-1/2 feet (18 inches) for each inch of connector diameter as follows.

Model

Vent Connector

Max Horizontal

 

Diameter

Length

42

4"

6'

66 & 90

5"

7.5'

135

6"

9'

180

7"

10.5'

Gas vents supported only by the flashing and extend- ing above the roof more than five feet should be securely guyed or braced to withstand snow and wind loads. We recommend use of insulated vent pipe spacer through the roofs and walls.

For protection against rain or blockage by snow, the vent pipe must terminate with a listed vent cap which complies with the local codes or, in the absence of such codes, to the latest edition of the National Fuel Gas Code, ANSI Z 223.1.

The discharge opening must be a minimum of two feet vertically from the roof surface and at least two (2) feet higher than any part of the building within ten (10) feet. Vent stack shall be at least five (5) feet in vertical height above the drafthood outlet. The vent cap location shall have a minimum clearance of four (4) feet horizon- tally from, and in no case above or below, unless a 4-foot horizontal distance is maintained, from electric meters, gas meters regulators and relief equipment.

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Contents RaythermTM Type H RESIDENTIAL BOILERS Models FOR YOUR SAFETY0042B, 0066B,0090B 0135B, 0180B INSTALLATION AND OPERATING INSTRUCTIONSGENERAL SPECIFICATIONS ContentsINSTALLATION PROCEDURES SERVICING PROCEDURESRECEIVING EQUIPMENT GENERAL SPECIFICATIONSCODE REQUIREMENTS 3. INSTALLATION PROCEDURESMOUNTING BASE CLEARANCEREQUIREMENTSVENTING CONNECTIONS COMMON VENTS VENT DAMPER INSTALLATION Hole in Vent Damper Blade Closed Position FLAIR DAMPER VENT DAMPER OPERATIONVENT DAMPER WIRING DIAGRAM WATER CONNECTIONS & SYSTEM PIPING GAS SUPPLY CONNECTIONSGASPRESSURE SINGLE-ZONEPIPING PIPING DIAGRAMSHOT WATER SUPPLY ZONE HEATING WITH INDIRECT DOMESTICZONE VALVES HEATINGUNITS AIR SCOOP DIAPHRAGM EXPANSION FEED TANK VALVEMULTIPLE ZONES WITH ZONE VALVES MULTIPLE ZONES WITH CIRCULATORSWIRING DIAGRAM KEY ELECTRICAL WIRINGWIRING DIAGRAMS Page Page WIRING DIAGRAM Dual-ZoneTaco Valve WIRING DIAGRAM Single-ZoneTaco ValveWIRING DIAGRAM Dual-ZoneHoneywell Valve Fig. # 2228eWIRING DIAGRAM: Power Vent System w/ Zone Valve WIRING DIAGRAM System with 3 Zone PumpsFig. #2232e Fig. #2233e Fig. #2234eFig. #2223.2e WIRING DIAGRAM Primary/Secondary Pumping SystemHoneywell Zone Valve Note Low water cut-offLWCO and system switch supplied by others GENERAL LOCATION OF CONTROLS SERVICING PROCEDURESFor Standing Pilot Models START-UPPROCEDURES Lighting the BoilerFilling the System Checking the CirculatorROBERTSHAW PILOT HONEYWELL PILOTTO TURN OFF GAS TO THE BOILER Models FOR AUTOMATIC IGNITION MODELSTO TURN OFF GAS TO BOILER SHUT-DOWNPROCEDURE3.For Honeywell valve For Robertshaw valveFOR AUTOMATIC IGNITION SYSTEMS SAFE SHUT-DOWNTESTS LIMIT ACTION INSPECTION PROCEDURES BURNERSFLAME FAILURE INSPECTIONSCHEDULEREPAIRPROCEDURES RAYPAK TUBE CLEANING KITHEAT EXCHANGER RE-ASSEMBLY PROBLEM TROUBLESHOOTING GUIDESOLUTIONS IMPORTANT NOTICE10Defective ignition module or defective gas valve DANGER - SHOCK HAZARD ADJUSTMENT/REPLACEMENTOF COMPONENTSRAYPAK, INC 2151 Eastman Avenue Oxnard, CA REPLACEMENT PARTS LISTPage Page Page HEAT EXCHANGER WARRANTY LIMITED PARTS WARRANTYADDITIONAL WARRANTY EXCLUSIONS PARTS REPLACEMENT
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