Maytag HVN41240PCGA manual Service And Adjustment, Venting System Inspection, Burner Cleaning

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SERVICE AND ADJUSTMENT

SERVICE AND ADJUSTMENT

VENTING SYSTEM INSPECTION

At least once a year a visual inspection should be made of the venting system. You should look for:

1.Obstructions which could cause improper venting. The combustion and ventilation air flow must not be obstructed.

2.Damage or deterioration which could cause improper venting or leakage of combustion products.

Be sure the vent piping is properly connected to prevent escape of dangerous flue gasses which could cause deadly asphyxiation.

Obstructions and deteriorated vent systems may present serious health risk or asphyxiation.

Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical vapors. Spray can propellants, cleaning solvents, refrigerator and air conditioner refrigerants, swimming pool chemicals, calcium and sodium chloride, waxes, bleach and process chemicals are typical compounds which are potentially corrosive.

If after inspection of the vent system you found sooting or deterioration, something is wrong. Call the local gas utility to correct the problem and clean or replace the flue andventing beforeresuming operation of the water heater.

BURNER OPERATION AND INSPECTION

Flood damage to a water heater may not be readily visible or immediately detectable. However, over a period of time a flooded water heater will create dangerous conditions which can cause DEATH, SERIOUS BODILY INJURY, OR PROPERTYDAMAGE. Contact Maytag Customer Service (1-800-788-8899)to replace a flooded water heater. Do not attempt to repair the unit! It must be replaced!

At least once a year a visual inspection should be made of the main burner and the hot surface igniter assembly for proper flame characteristics and ignition sequences. This can be done by removing the Outer Door and viewing the main burner operation through the Viewport on the Inner Door, see Figure 1. The main burner should provide complete combustion of gas, ignite rapidly, give reasonably quiet operation, and cause no excessive flame lifting from the burner ports. If the proper flame characteristics are not evident (see Figure 28), make sure that the flow of combustion and ventilation air is not blocked on the Air Intake Screen at the base of the water heater (see Figure 29), the Lint screen on the blower assembly (see Figure 1), and in the venting system.

You should also check for sooting. Soot is not normal and will impair proper combustion.Avisual inspection of the main burner and HSI igniter assembly should also be done at least once a year, see Figure 28.

Soot build-up indicates a problem that requires correction before further use. Turn “OFF” gas to water heater and leave off until repairs are made, because failure to correct the cause of the sooting can result in a fire causing death, serious injury, or property damage.

FIGURE28.

BURNER CLEANING

In the event your burner or burner air openings require cleaning, turn the blower switch to the “OFF” position and allow the burner to cool. Call Maytag Customer Service (1-800-788-8899)to remove and clean the burner and correct the problem that required the burner to be cleaned.

HOUSEKEEPING

Vacuum around base of water heater for dust, dirt, and lint on a regular basis.

This water heater unit is supplied with a plasticAir Intake Screen that will filter and prevent lint build-up on the bottom of the flame arrestor of this heater.To preventthelintbuild-uponthearrestor,thelintscreenmustbeinstalledonthe Base Pan with the “arrows” pointing upwards as shown in Figure 29. If the Air Intake Screen is missing from this heater, please contact Maytag Customer Service (1-800-788-8899)for a replacement part.

FIGURE29.

AT LEAST ONCE EVERY SIX MONTHS A VISUAL INSPECTION SHOULD BE MADE OF THEAIR INTAKE SCREENS ON THE BASE OF THE WATER HEATER AND THE BLOWER ASSEMBLY. CLEAN IF LINT ACCUMULATIONS ARE NOTICED.

INSTALLEDINSUITABLEAREA:Toinsuresufficientventilationandcombustion airsupply,properclearancesfromthewaterheatermustbemaintained. See “Facts to ConsiderAbout the Location” section. Combustible materials such as clothing, cleaning materials, or flammable liquids, etc. must not be placed against or adjacent to the water heater which can cause a fire.

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Contents POWER VENT GAS WATER HEATER USER’S GUIDE Series TwelveSAFE INSTALLATION, USE AND SERVICE IMPORTANT DEFINITIONSSAFETY PRECAUTIONS TABLE OF CONTENTS PREPARING FOR THE INSTALLATION PRODUCT SPECIFICATIONSCUSTOMER RESPONSIBILITIES Additional Tools Needed When Sweat Soldering MATERIALS AND BASIC TOOLS NEEDEDAccessories ToolsGAS MODELS WITH HOT SURFACE IGNITION TYPICAL INSTALLATIONGET TO KNOW YOUR WATER HEATER - GAS MODELS 2, 3 OR 4 PVC VENT CAPABILITYFIGURE2 TYPICAL INSTALLATIONMIXING VALVE USAGE INSTALLATION INSTRUCTIONS Removing the Old Water HeaterFACTS TO CONSIDER ABOUT THE LOCATION FIGURE9INSULATION BLANKETS FIGURE14 FIGURE12FIGURE13 FIGURE15WATER PIPING FIGURE17 TEMPERATURE-PRESSURERELIEF VALVET & P Valve and Pipe Insulation if supplied FIGURE 18. GAS PIPING WITH FLEXIBLECONNECTOR GAS PIPINGSEDIMENT TRAPS BLOWER ASSEMBLY INSTALLATIONSEQUENCEOFINSTALLATION FILLING THE WATER HEATERFIGURE21 VENT CONNECTIONS TO BLOWER ASSEMBLYVENTING AND INSTALLATION 40,000 BTU Units CONDENSATIONMAXIMUM VENT LENGTHS 50,000 BTU UnitsFIGURE22 VENT TERMINAL INSTALLATIONVENTING FIGURE23 VERTICAL VENT THROUGH ROOFVERTICAL VENT RESTRICTIONS FIGURE24AND CEMENT APPLICATIONS VENT PIPE PREPARATIONRECOMMENDED BRUSH* SIZE FOR PRIMER STEPF G. Cleanup and joint movement D.Inspection, cleaning, primingSTEPE F. Joint assembly B.DeburringOPERATING INSTRUCTIONS OPERATING INSTRUCTIONSFOR YOUR SAFETY READ BEFORE OPERATING TO TURN OFF GAS TO APPLIANCETEMPERATURE REGULATION FIGURE26OPERATIONAL CONDITIONS FOR YOUR INFORMATIONSTART UP CONDITIONS VENTING SYSTEM INSPECTION SERVICE AND ADJUSTMENTBURNER CLEANING BURNER OPERATION AND INSPECTIONANODE ROD INSPECTION DRAIN VALVE WASHER REPLACEMENTSERVICE DRAININGLEAKAGE CHECKPOINTS SOLUTION TROUBLESHOOTING GUIDELINESPROBLEM WATER HEATER CONTROLTROUBLESHOOTING GUIDELINES These guidelines should be used by a qualified Maytag Customer Service Center Agent. Call the Maytag Customer Service Center atREPAIR PARTS LIST THIS IS A REPAIR PARTS LIST, NOT A PACKING LISTLIMITED PARTS WARRANTY WARRANTYFULL ONE YEAR WARRANTY LIMITED TANK WARRANTY AGAINST LEAKS