Maytag HVP41250PCGA, HVN41250VCGA manual Installation Instructions, Removing the Old Water Heater

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INSTALLATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS

Removing the Old Water Heater

FIGURE3.

 

1. Turn “OFF” the gas supply to the water

 

 

heater.

 

If the main gas line Shut-off valve

 

serving all gas appliances is used, also

 

shut “OFF” the gas at each appliance.

 

Leave all gas appliances shut “OFF”

 

until the water heater installation is

 

 

completed, see Figures 3 and 4.

FIGURE4.

2. Turn “OFF” the water supply to the

 

 

water heater at the water shut off

 

valve or water meter. Some

 

installations require that the water be

 

turned off to the entire house, see

 

Figures 3 and 5.

 

FIGURE5.

 

3.Check again to make sure the gas supply is “OFF” to the water heater. Then disconnect the gas supply connection from the gas control valve.

4.Attach a hose to the water heater drain valve and put the other end in a floor drain or outdoors. Open the water heater drain valve. Open a nearby hot water faucet which will relieve pressure in the water heater and speed draining. The water passing out of the drain valve may be extremely hot. To avoid being scalded, make sure all connections are tight and that the water flow is directed away from any person, see Figures 3 and 6.

FIGURE6.

5.Disconnect the vent pipe from the blower assembly where it connects to the water heater. In most installations the vent pipe can be lifted off after any screw or other attached devices are removed. Make sure existing vent complies with maximum and minimum vent lengths on page 18.

6.If you have copper piping to the water heater, the two copper water pipes can be cut with a hacksaw approximately four inches away from where they connect to the water heater, see Figure 7. This will avoid cutting off pipes too short. Additional cuts can be made later if necessary. Disconnect the temperature-pressure relief valve drain line. When the water heater is drained, disconnect the hose from the drain valve. Close the drain valve. The water heater is now completely disconnected and ready to be removed.

FIGURE7.

If you have galvanized pipes to the water heater, loosen the two galvanized pipes with a pipe wrench at the union in each line. Also disconnect the piping remaining to the water heater, see Figure 8. These pieces should be saved since they may be needed when reconnecting the new water heater. Disconnect the temperature- pressure relief valve drain line. When the water heater is drained, disconnect the hose from the drain valve. Close the drain valve. The water heater is now completely disconnected and ready to be removed. Mineral buildup or sediment may have accumulated in the old water heater. This causes the water heater to be much heavier than normal and this residue, if spilled out, could cause staining.

FIGURE8.

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Contents Series Twelve POWER VENT GAS WATER HEATER USER’S GUIDEIMPORTANT DEFINITIONS SAFE INSTALLATION, USE AND SERVICESAFETY PRECAUTIONS TABLE OF CONTENTS PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIESPREPARING FOR THE INSTALLATION Accessories MATERIALS AND BASIC TOOLS NEEDEDAdditional Tools Needed When Sweat Soldering ToolsGET TO KNOW YOUR WATER HEATER - GAS MODELS TYPICAL INSTALLATIONGAS MODELS WITH HOT SURFACE IGNITION 2, 3 OR 4 PVC VENT CAPABILITYTYPICAL INSTALLATION MIXING VALVE USAGEFIGURE2 Removing the Old Water Heater INSTALLATION INSTRUCTIONSFIGURE9 FACTS TO CONSIDER ABOUT THE LOCATIONINSULATION BLANKETS FIGURE13 FIGURE12FIGURE14 FIGURE15WATER PIPING TEMPERATURE-PRESSURERELIEF VALVE T & P Valve and Pipe Insulation if suppliedFIGURE17 GAS PIPING FIGURE 18. GAS PIPING WITH FLEXIBLECONNECTORSEQUENCEOFINSTALLATION BLOWER ASSEMBLY INSTALLATIONSEDIMENT TRAPS FILLING THE WATER HEATERVENT CONNECTIONS TO BLOWER ASSEMBLY VENTING AND INSTALLATIONFIGURE21 MAXIMUM VENT LENGTHS CONDENSATION40,000 BTU Units 50,000 BTU UnitsVENT TERMINAL INSTALLATION VENTINGFIGURE22 VERTICAL VENT RESTRICTIONS VERTICAL VENT THROUGH ROOFFIGURE23 FIGURE24VENT PIPE PREPARATION RECOMMENDED BRUSH* SIZE FOR PRIMERAND CEMENT APPLICATIONS STEPE F. Joint assembly D.Inspection, cleaning, primingSTEPF G. Cleanup and joint movement B.DeburringFOR YOUR SAFETY READ BEFORE OPERATING OPERATING INSTRUCTIONSOPERATING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCEFIGURE26 TEMPERATURE REGULATIONFOR YOUR INFORMATION START UP CONDITIONSOPERATIONAL CONDITIONS BURNER CLEANING SERVICE AND ADJUSTMENTVENTING SYSTEM INSPECTION BURNER OPERATION AND INSPECTIONSERVICE DRAIN VALVE WASHER REPLACEMENTANODE ROD INSPECTION DRAININGLEAKAGE CHECKPOINTS PROBLEM TROUBLESHOOTING GUIDELINESSOLUTION WATER HEATER CONTROLThese guidelines should be used by a qualified Maytag Customer Service Center Agent. Call the Maytag Customer Service Center at TROUBLESHOOTING GUIDELINESTHIS IS A REPAIR PARTS LIST, NOT A PACKING LIST REPAIR PARTS LISTFULL ONE YEAR WARRANTY WARRANTYLIMITED PARTS WARRANTY LIMITED TANK WARRANTY AGAINST LEAKS