Maytag HVN41240PCGA Temperature-Pressurerelief Valve, T & P Valve and Pipe Insulation if supplied

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T & P Valve and Pipe Insulation (if supplied)

Figure 16 shows the typical attachment of the water piping to the water heater. The water heater is equipped with 3/4 inch NPT water connections.

NOTE: If using copper tubing, solder tubing to an adapter before attaching the adapter to the cold water inlet connection. Do not solder the cold water supply line directly to the cold water inlet. It will harm the dip tube and damage the tank.

T & P Valve and Pipe Insulation (if supplied)

Remove insulation for T & P valve and pipe connections from carton.

The valve must be marked with a maximum set pressure not to exceed the marked hydrostatic working pressure of the water heater (150 psi = 1,035 kPa) and a discharge capacity not less than the water heater input rate as shown on the model rating plate.

For safe operation of the water heater, the relief valve must not be removed from its designated opening nor plugged.

The temperature-pressure relief valve must be installed directly into the fitting of the water heater designed for the relief valve. Position the valve downward and provide tubing so that any discharge will exit only within 6 inches (15.2 cm) above, or at any distance below the structural floor. Be certain that no contact is made with any live electrical part. The discharge opening must not be blocked or reduced in size under any circumstances. Excessive length, over 30 feet (9.14 m), or use of more than four elbows can cause restriction and reduce the discharge capacity of the valve, see Figures 16 or 20.

No valve or other obstruction is to be placed between the relief valve and the tank. Do not connect tubing directly to discharge drain unless a 6" (15.2 cm) air gap is provided. To prevent bodily injury, hazard to life, or property damage, the relief valve must be allowed to discharge water in quantities should circumstances demand. If the discharge pipe is not connected to a drain or other suitable means, the water flow may cause property damage.

FIGURE17.

Fit pipe insulation over the incoming cold water line and the hot water line. Make sure that the insulation is against the top cover of the heater. Fit T & P valve insulation over valve. Make sure that the insulation does not interfere with the lever of the T & P valve.

Secure all insulation using tape.

TEMPERATURE-PRESSURE RELIEF VALVE

This heater is provided with a properly certified combination temperature - pressure relief valve by the manufacturer.

The valve is certified by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment of materials as meeting the requirements for Relief Valves and Automatic Gas Shut-off Devices for Hot Water Supply Systems, ANSI Z21.22 • CSA 4.4, and the code requirements of ASME.

If replaced, the valve must meet the requirements of local codes, but not less than a combination temperature and pressure relief valve certified as indicated in the above paragraph.

The Discharge Pipe:

Shall not be smaller in size than the outlet pipe size of the valve, or have any reducing couplings or other restrictions.

Shall not be plugged or blocked.

Shall be of material listed for hot water distribution.

Shall be installed so as to allow complete drainage of both the temperature-pressure relief valve, and the discharge pipe.

Shall terminate at an adequate drain.

Shall not have any valve between the relief valve and tank.

The temperature-pressure relief valve must be manually operated at least once a year. Caution should be taken to ensure that (1) no one is in front of or around the outlet of the temperature-pressure relief valve discharge line, and (2) the water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot.

If after manually operating the valve, it fails to completely reset and continues to release water, immediately close the cold water inlet to the water heater, follow the draining instructions, and replace the temperature-pressure relief valve with a new one.

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Contents POWER VENT GAS WATER HEATER USER’S GUIDE Series TwelveSAFE INSTALLATION, USE AND SERVICE IMPORTANT DEFINITIONSSAFETY PRECAUTIONS TABLE OF CONTENTS PREPARING FOR THE INSTALLATION PRODUCT SPECIFICATIONSCUSTOMER RESPONSIBILITIES Additional Tools Needed When Sweat Soldering MATERIALS AND BASIC TOOLS NEEDEDAccessories ToolsGAS MODELS WITH HOT SURFACE IGNITION TYPICAL INSTALLATIONGET TO KNOW YOUR WATER HEATER - GAS MODELS 2, 3 OR 4 PVC VENT CAPABILITYFIGURE2 TYPICAL INSTALLATIONMIXING VALVE USAGE INSTALLATION INSTRUCTIONS Removing the Old Water HeaterFACTS TO CONSIDER ABOUT THE LOCATION FIGURE9INSULATION BLANKETS FIGURE14 FIGURE12FIGURE13 FIGURE15WATER PIPING FIGURE17 TEMPERATURE-PRESSURERELIEF VALVET & P Valve and Pipe Insulation if supplied FIGURE 18. GAS PIPING WITH FLEXIBLECONNECTOR GAS PIPINGSEDIMENT TRAPS BLOWER ASSEMBLY INSTALLATIONSEQUENCEOFINSTALLATION FILLING THE WATER HEATERFIGURE21 VENT CONNECTIONS TO BLOWER ASSEMBLYVENTING AND INSTALLATION 40,000 BTU Units CONDENSATIONMAXIMUM VENT LENGTHS 50,000 BTU UnitsFIGURE22 VENT TERMINAL INSTALLATIONVENTING FIGURE23 VERTICAL VENT THROUGH ROOFVERTICAL VENT RESTRICTIONS FIGURE24AND CEMENT APPLICATIONS VENT PIPE PREPARATIONRECOMMENDED BRUSH* SIZE FOR PRIMER STEPF G. Cleanup and joint movement D.Inspection, cleaning, primingSTEPE F. Joint assembly B.DeburringOPERATING INSTRUCTIONS OPERATING INSTRUCTIONSFOR YOUR SAFETY READ BEFORE OPERATING TO TURN OFF GAS TO APPLIANCETEMPERATURE REGULATION FIGURE26OPERATIONAL CONDITIONS FOR YOUR INFORMATIONSTART UP CONDITIONS VENTING SYSTEM INSPECTION SERVICE AND ADJUSTMENTBURNER CLEANING BURNER OPERATION AND INSPECTIONANODE ROD INSPECTION DRAIN VALVE WASHER REPLACEMENTSERVICE DRAININGLEAKAGE CHECKPOINTS SOLUTION TROUBLESHOOTING GUIDELINESPROBLEM WATER HEATER CONTROLTROUBLESHOOTING GUIDELINES These guidelines should be used by a qualified Maytag Customer Service Center Agent. Call the Maytag Customer Service Center atREPAIR PARTS LIST THIS IS A REPAIR PARTS LIST, NOT A PACKING LISTLIMITED PARTS WARRANTY WARRANTYFULL ONE YEAR WARRANTY LIMITED TANK WARRANTY AGAINST LEAKS