Maytag HVP41250VCGA manual B.Deburring, STEPB C.Test dry fit of the joint, Depth-of-entry, Step G

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B.Deburring

B.Deburring

Useaknife,plasticpipedeburringtool,orfiletoremoveburrsfromtheend ofsmalldiameterpipe. Besuretoremoveallburrsfromaroundtheinside as well as the outside of the pipe. Aslight chamfer (bevel) of about 10°- 15° should be added to the end to permit easier insertion of the pipe into the end of the fitting. Failure to chamfer the edge of the pipe may remove cement from the fitting socket, causing the joint to leak.

STEPB

C.Test dry fit of the joint

Tapered fitting sockets are designed so that an interfaced fit should occur when the pipe is inserted about 1/3 to 2/3 of the way into the socket. Occasionally, when pipe fitting dimensions are at the tolerance extremes, it will be possible to fully insert dry pipe to the bottom of the fitting socket. When this happens, a sufficient quantity of cement must be applied to the joint to fill the gap between the pipe and fitting. The gap must be filled to obtain a strong, leak-free joint.

D.Inspection, cleaning, priming

Visually inspect the inside of the pipe and fitting sockets and remove all dirt, grease or moisture with a clean dry rag. If wiping fails to clean the surfaces, a chemical cleaner must be used. Check for possible damage such as splits or cracks and replace if necessary.

Depth-of-entry

Marking the depth of entry is a way to check if the pipe has reached the bottom of the fitting socket in Step F. Measure the fitting depth and mark this distance on the pipe O.D. You may want to add several inches to the distance and make a second mark as the primer and cement will most likely destroy your first one.

Apply primer to the surface of the pipe and fitting socket with a natural bristle brush. This process softens and prepares the PVC or CPVC for the solvent cementing step. Move quickly and without hesitation to the cementing procedure while the surfaces are still wet with primer.

E.Application of solvent cement

Applythesolventcement evenly andquicklyaround the outside ofthe pipe at a width a little greater than the depth of the fitting socket.

Apply a light coat of cement evenly around the inside of the fitting socket. Avoid puddling.

Apply a second coat of cement to the pipe end.

STEPE

F. Joint assembly

Working quickly, insert the pipe into the fitting socket bottom and give the pipe or fitting a 1/4 turn to evenly distribute the cement. Do not continue to rotate the pipe after it has hit the bottom of the fitting socket. A good joint will have sufficient cement to make a bead all the way around the outside of the fitting hub. The fitting will have a tendency to slide back while the cement is still wet so hold the joint together for about 15 seconds.

STEPF

G. Cleanup and joint movement

Remove all excess cement from around the pipe and fitting with a dry cotton rag. This must be done while the cement is still soft.

The joint should not be disturbed immediately after the cementing procedure, and sufficient time should be allowed for proper curing of the joint. Exact drying time is difficult to predict because it depends on variables such as temperature, humidity and cement integrity. For more specific information, you should contact your solvent cement manufacturer.

STEP G

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Contents POWER VENT GAS WATER HEATER USER’S GUIDE Series TwelveSAFE INSTALLATION, USE AND SERVICE IMPORTANT DEFINITIONSSAFETY PRECAUTIONS TABLE OF CONTENTS CUSTOMER RESPONSIBILITIES PRODUCT SPECIFICATIONSPREPARING FOR THE INSTALLATION Additional Tools Needed When Sweat Soldering MATERIALS AND BASIC TOOLS NEEDEDAccessories ToolsGAS MODELS WITH HOT SURFACE IGNITION TYPICAL INSTALLATIONGET TO KNOW YOUR WATER HEATER - GAS MODELS 2, 3 OR 4 PVC VENT CAPABILITYMIXING VALVE USAGE TYPICAL INSTALLATIONFIGURE2 INSTALLATION INSTRUCTIONS Removing the Old Water HeaterFACTS TO CONSIDER ABOUT THE LOCATION FIGURE9INSULATION BLANKETS FIGURE14 FIGURE12FIGURE13 FIGURE15WATER PIPING T & P Valve and Pipe Insulation if supplied TEMPERATURE-PRESSURERELIEF VALVEFIGURE17 FIGURE 18. GAS PIPING WITH FLEXIBLECONNECTOR GAS PIPINGSEDIMENT TRAPS BLOWER ASSEMBLY INSTALLATIONSEQUENCEOFINSTALLATION FILLING THE WATER HEATERVENTING AND INSTALLATION VENT CONNECTIONS TO BLOWER ASSEMBLYFIGURE21 40,000 BTU Units CONDENSATIONMAXIMUM VENT LENGTHS 50,000 BTU UnitsVENTING VENT TERMINAL INSTALLATIONFIGURE22 FIGURE23 VERTICAL VENT THROUGH ROOFVERTICAL VENT RESTRICTIONS FIGURE24RECOMMENDED BRUSH* SIZE FOR PRIMER VENT PIPE PREPARATIONAND CEMENT APPLICATIONS STEPF G. Cleanup and joint movement D.Inspection, cleaning, primingSTEPE F. Joint assembly B.DeburringOPERATING INSTRUCTIONS OPERATING INSTRUCTIONSFOR YOUR SAFETY READ BEFORE OPERATING TO TURN OFF GAS TO APPLIANCETEMPERATURE REGULATION FIGURE26START UP CONDITIONS FOR YOUR INFORMATIONOPERATIONAL CONDITIONS VENTING SYSTEM INSPECTION SERVICE AND ADJUSTMENTBURNER CLEANING BURNER OPERATION AND INSPECTIONANODE ROD INSPECTION DRAIN VALVE WASHER REPLACEMENTSERVICE DRAININGLEAKAGE CHECKPOINTS SOLUTION TROUBLESHOOTING GUIDELINESPROBLEM WATER HEATER CONTROLTROUBLESHOOTING GUIDELINES These guidelines should be used by a qualified Maytag Customer Service Center Agent. Call the Maytag Customer Service Center atREPAIR PARTS LIST THIS IS A REPAIR PARTS LIST, NOT A PACKING LISTLIMITED PARTS WARRANTY WARRANTYFULL ONE YEAR WARRANTY LIMITED TANK WARRANTY AGAINST LEAKS