3M 7684-S-8 manual Instructions for UniShield Shielded Cable, Allow for depth of terminal lug

Page 13

Instructions for UniShield® Shielded Cable

12.0Prepare Cable

12.1Check to be sure cable size fits within kit size range as shown in Table 1 (page 2).

12.2Prepare cable using dimensions shown in Figure 16, 17 and 18. Refer to Table 4 for dimension [A]. Be sure to

allow for depth of terminal lug.

NOTE: Provide additional exposed conductor distance to account for growth during crimping of ALUMINUM lugs or connectors as follows:

 

Aluminum Connector

 

2 - 350

400 - 650

 

 

 

 

Growth Allowance

 

1/4” (6 mm)

 

1/2" (13 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Kit Number

Insulation 0.D.

 

15 kV

 

25/28 kV

 

35 kV

Dimension [A]

 

AWG / kcmil

 

AWG / kcmil

AWG / kcmil

 

 

 

 

 

 

 

 

 

0.83" - 1.21"

 

4/0 - 300

 

2/0-3/0

2 - 2/0

13.5"

 

7684-S-8

(21,1 - 30,7 mm)

 

(120 - 150 mm2)

 

(70 - 95 mm2)

(35 - 70 mm2)

(342,9 mm)

 

 

 

 

 

 

 

 

 

 

 

0.98" - 1.53"

 

350 - 500

 

4/0 - 250

3/0 - 4/0

13.0"

 

 

 

 

 

 

(24,9 - 38,9 mm)

 

(185 - 240 mm2)

 

(120 - 150 mm2)

(95 - 120 mm2)

(330,2 mm)

 

 

 

 

 

 

 

 

 

 

 

Table 4

12.3Install constant force spring as shown in Figure 16. Pull shield wires through semi-conductive jacket to leading edge of constant force spring (Figure 16).

Depth Of Terminal Lug + Growth Allowance

[A] + 1 1/2” (38 mm)

Semi-Conductive Jacket

Constant Force Spring

Shield Wires

Figure 16

78-8117-0985-2 Rev C

13

Image 13
Contents 7684-S-8 Instructions With High-K Stress ReliefKit Contents Prepare Cable Instructions For Tape Shielded CableInstall Ground Braid Special Note for Cloth or Paper SEMI-CON Insulation Shield Do not Remove Core AT this Time Install Lug or ConnectorVinyl Tape Marker Install TerminationSure to allow for depth of terminal lug Instructions for Wire Shielded Cable6 mm Constant Force Spring Trim Shield Wires This Time Counter-Clockwise Allow for depth of terminal lug Instructions for UniShield Shielded CableRemove semi-conductive jacket to dimension shown in Figure Shield Wire ND Scotch Mastic Strip Install Lug or Connector Vinyl Tape Marker Ridge at End of Cable Thru 30045 One hole Tooling IndexThru 40079 One hole Thru 40178 Two hole Conductor Size AWG & kcmil Stranded Important Notice