Vulcan-Hart VL2GSS, VL3GMS, VL2GMS, VL3GAS, VL2GAS, VL3GSS, VL3GPS Introduction, Water Conditioning

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VL SERIES STEAMERS - GENERAL

GENERAL

INTRODUCTION

Steam Cooking

Large capacity pressure steamers offer an efficient way to produce a wide variety of foods in small portions or larger batches. Steamers can be used to cook fresh foods, blanch foods for complete cooking later or will steam defrost and cook frozen foods. Cooking with steam assures the food will retain its maximum color, flavor and nutritional value with the least expenditure of energy and labor.

Compartment Pan Capacity

PANS PER

SIZE

DEPTH

COMPARTMENT

(INCHES)

 

 

 

 

4

12" x 20"

6.0

 

 

 

6

12" x 20"

4.0

 

 

 

8

12" x 20"

2.5

 

 

 

6

*18" x 20"

1.0

 

 

 

* Remove center support for 18x20 inch pans

Model Designations

V L X X XX

Cooking Control Types:

PS - Prevent Steam

AS - Automatic Steam

SS- Standard Steam MS - Manual Steam

Heating System:

G - Gas

E - Electric

D - Direct

R - Regenerated

Number of Compartments

Large Capacity Pressure

Steamer

Vulcan

Boiler Code Descriptions

Vulcan-Hart incorporates redundant controls in compliance with California Code (Cal-Code) and CSD-1 as an option on steam equipment when required by state and/or local building code requirements. Descriptions of the codes are listed below.

Cal-Code Construction - Redundant controls in the electrical safety circuits that, if tripped, must manually be reset after the condition causing the trip subsides. These controls consist of one dual function water level cycling and low level cut off control and one single function low water level cut- off control (Aux - LLCO) and a high pressure relief switch in conjunction with a mechanical pressure relief valve.

CSD-1 Construction - Redundant controls in the electrical safety circuits that, if tripped, must manually be reset after the condition causing the trip subsides. These controls consist of one dual function water level cycling and low level cut off control and one single function low water level cut- off control (LLCO) and a high pressure relief switch in conjunction with a mechanical pressure relief valve. Additionally, both circuits have individual indicator lights that will illuminate for a visual verification of the shutdown mode.

Cal-Code and CSD-1 construction both require operator intervention in the event of a shutdown. CSD-1 is more informative by using indicator lights to show which safety system was shutdown.

WATER CONDITIONING

Furnishing the boiler with soft water to reduce scale formation is important. Scale formation will reduce steam output, cause premature component failure, and shorten equipment life. Most water supplies contain scale producing minerals such as Calcium and Magnesium. As steam is generated, the minerals remain and dissolve into the water. As the concentration of these minerals increases past a certain point, they precipitate from the water and coat the inside of the boiler, heating elements, thermostat bulbs and water level probes. Because of the high temperature of these surfaces, the precipitated minerals bake onto them and become very difficult to remove.

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Contents VL Boiler Base Series Convection Steamers Table of Contents VL Series Steamers Introduction Water ConditioningSpecifications ToolsGas Steamers Electric SteamersGas Powered Steam Boiler Electrically Powered Steam BoilerRegenerated Steam Powered Boiler Steamer OperationDirect Steam Powered Cooker Boiler Blowdown and Steamer Shut offAutomatic blowdown Manual blowdownStandard Automatic Prevent Water Level Gauge Assembly Cycling Pressure SwitchHigh Limit Pressure Switch Power SwitchHandhole Cover Assembly Delime Port AssemblyBoiler Pressure Gauge Check ValveCompartment Power Switch Cooking TimerThermal Switch Load Compensator Cooking Light RedRemoval and Replacement of Parts VL Series Steamers Removal and Replacement of Parts Cooking Compartment Controls Component Configurations Water Level Gauge Assembly Water Level Controls LOW Level CUT OFF and DifferentialSolid State Electro MechanicalBoiler Assembly High Limit Thermostat GAS Combination Control Valve Boiler Fill and Cold Water Condenser Solenoid ValvesCompartment Gasket and Door Screw NUT, Door and Bushings GasketDoor Screw Nut Door and BushingSteam Coil Heater ContactorsHeating Elements Boiler Clean-Out All Boiler ModelsInspection Deliming Only Models with Deliming Port Assembly Solid State Low level Cut-Off & Differential Control Water Level Controls TestElectro Mechanical Low level Cut-Off & Differential Control Water Level Probes Disassembly Compartment Pressure AdjustmentFill and Cold Water Solenoid Valves Boiler not Filling with Water Boiler Blowdown Drain Solenoid ValveBoiler Slow to Pressurize Newer ModelsOlder Models All Models With BoilerInlet Water Strainer Electric ModelsDirect Steam Models Regenerated Steam Coil SteamersVL Series Steamer Service Procedures and Adjustments GAS Burners Air Shutter AdjustmentAutomatic Ignition Systems GAS Models Terminals Spark Ignition Control TestGAS Manifold Pressure Adjustment Direct Steam Models Regenerated Steam Older Models Heater ContactorsVL Series Steamer Service Procedures and Adjustments Thermal Switch Prevent Automatic Models Steam Gate Valves Electrical Operation Water Level ControlsSolid State Auxiliary Low Level Cut-Off Electro Mechanical Low level Cut-Off & Differential Control Electro Mechanical Auxiliary Low Level Cut-Off Sequence of Operation Initial Fill and PreheatVL Series Steamer Electrical Operation Cook Cycle Water Refill After Initial FillElectric Models Boiler Blowdown/drainCook Cycle Water Refill After Initial Fill Purposely Left Blank Manual Ignition, Standard Controls Electronic Ignition, Standard Controls Manual Ignition, CSD-1 Code Controls Electronic Ignition, CSD-1 Code Controls VL Series Steamer Electrical Operation Manual Ignition, Standard Controls VL Series Steamer Electrical Operation Electronic Ignition, Standard Controls VL Series Steamer Electrical Operation Manual Ignition, CSD-1 Code Controls VL Series Steamer Electrical Operation Electronic Ignition, CSD-1 Code Controls VL Series Steamer Electrical Operation Auto Blowdown, Standard Controls Auto Blowdown, Cal-Code Controls Auto Blowdown, Standard Controls contactor 1 std VL Series Steamer Electrical Operation Auto Blowdown, Standard Controls contactors 2 std VL Series Steamer Electrical Operation Manual Blowdown, Cal-Code Controls contactors 1 std aux VL Series Steamer Electrical Operation Auto Blowdown, Cal-Code Controls contactors 1 std aux VL Series Steamer Electrical Operation Auto Blowdown, Cal-Code Controls contactors 2 std aux VL Series Steamer Electrical Operation Manual Blowdown, Cal-Code Controls contactors 2 std aux VL Series Steamer Electrical Operation Standard and Cal-Code/CSD-1 Controls See Schematic and Wiring Diagrams Compartment Controls Manual Blowdown Older Models Auto Blowdown Older Models Schematic and Wiring Diagrams Compartment Controls Automatic Standard Manual Troubleshooting ALL ModelsContacts not closing to power boiler fill solenoid Schematic and Wiring Diagrams Symptom Possible Causes GAS Models onlyPilot not adjusted correctly. See Pilot

VL2GPS, VL3GPS, VL3GSS, VL2GSS, VL2GAS specifications

Vulcan-Hart is well-known in the commercial cooking equipment industry, providing durable and efficient products that cater to the needs of restaurants and foodservice operations. Their line of griddles, namely the VL3GAS, VL3GPS, VL3GMS, VL2GAS, and VL2GPS, showcases their commitment to high-quality performance and innovative cooking technologies.

The Vulcan-Hart VL3GAS is a gas griddle, featuring a robust stainless steel construction that ensures longevity and resilience in a bustling kitchen environment. It offers a smooth, hot cooking surface that allows for optimal heat retention and distribution, ensuring that food cooks evenly. With a 3/4-inch thick steel plate, it provides excellent thermal conductivity, making it ideal for high-volume cooking. This model is designed with easy-to-use controls, which makes it convenient for chefs to operate.

The VL3GPS model is a gas-powered griddle that comes equipped with a patented grease management system, which aids in maintaining a cleaner cooking environment. This system helps to separate grease from food and minimizes flare-ups, enhancing safety during cooking. Additionally, the griddle features a temperature control that allows chefs to set precise cooking temperatures, ensuring consistent results.

Moving to the VL3GMS, this model introduces increased versatility with its combination of gas and optional electric features. It’s tailored for establishments that require flexibility in their cooking strategies. The VL3GMS is also designed with a spacious cooking surface, making it suitable for preparing a wide array of dishes simultaneously.

The VL2GAS is a two-burner gas griddle that is specifically tailored for smaller kitchen operations or those with limited space. Its compact design does not compromise on performance, still providing a durable cooking surface and reliable temperature control. This model is ideal for smaller cafes or food trucks where space is at a premium.

Lastly, the VL2GPS complements the VL2GAS with its grease management system. This enhances hygiene and ensures that cooking remains efficient and safe. Both VL2 models offer easy startup and shutdown procedures, making them user-friendly for chefs working in fast-paced environments.

Overall, the Vulcan-Hart VL series griddles combine quality construction, innovative technology, and efficient design. Whether it’s the three-burner or two-burner options, these griddles meet the demands of commercial kitchens, providing reliable cooking solutions that serve the dynamic needs of the foodservice industry.
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