Vulcan-Hart VL3GAS, VL3GMS, VL2GMS, VL2GAS, VL2GSS Sequence of Operation, Initial Fill and Preheat

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VL SERIES STEAMER - ELECTRICAL OPERATION

SEQUENCE OF OPERATION

GAS MODELS

This sequence of operation is written for steamers with electronic ignition, solid state water level controls, CSD-1 (code) boiler controls option and with Prevent cooking compartment controls. Refer to schematic diagram numbers 3928 and 3929 for a boiler control schematic and 3962 for a schematic and wiring diagram on Prevent cooking compartment controls.

Initial Fill and Preheat

1.Conditions.

A.Power switch OFF.

B.Ignition module reset switch ON

C.Cooking timers off.

D.Compartment power switches OFF.

E.Unit connected to correct voltage .

1)L1 (HOT) to one side of the cooking compartment controls; to one side of the cold water condenser thermostat; to one side of the power ON/OFF switch.

2)L2 (NEUTRAL) to one side of the cooking compartment controls; to one side of the cold water condenser (CWC) solenoid valve; to one side of the power ON/OFF switch.

F.Unit properly grounded. (Boiler and water level control share a common ground)

G.Water supply valve on.

H.Gas supply valve on.

I.Gas combination control valve ON.

J.Control (cycling) pressure switch closed.

K.High limit pressure switch closed.

L.Cold water condenser (CWC) thermostat open.

M.Blowdown solenoid valve (drain) open and boiler empty.

N.Compartment doors open.

2.Power switch turned ON. (located on boiler control box)

A.Power switch indicator light (red) comes on.

B.Hi pressure indicator light (amber) comes on.

C.Low water level indicator light (amber) comes on.

NOTE: The high pressure indicator light will remain on and the safety circuit de-energized until boiler steam pressure is within operational limits (high limit pressure switch closed) and the manual reset button is pressed. The low water indicator light will remain on and the safety circuit de-energized until the water level in the boiler reaches the low level cut-off probes (minimum level) for the water level control, the auxiliary low level cut-off control and the manual reset switch is pressed. The gas burners will not light until these conditions are satisfied.

D.Water level control (WLC) is powered.

1)High level (HL) relay is energized, HL-3 (N.O.) contacts close and HL LED lights up.

2)The inverse latching relay of the board remains de-energized, leaving the ILR-1 (N.O.) and ILR-2 (N.C.) contacts in their shelf state.

E.Auxiliary low water level cut-off control is powered, LLCO-2 (N.O.) contacts remain open.

F.With the HL-3 and ILR-2 contacts closed, the fill solenoid is energized and water boiler begins filling.

G.Blowdown solenoid valve is energized and closes.

H.Ignition module begins sparking to light pilot after a 3 second delay.

1)If pilot ignition is established (pilot lit) then a micro amp flame sense current is sent back to the ignition control module through the ignition cable. Sparking stops, pilot remains lit and is ready to ignite burners.

2)If pilot ignition is not established after 90 seconds, sparking stops and the ignition control module locks out power to the combination gas valve (pilot valve and main valve remain closed). The module remains locked out until the reset switch on the ignition control module box is switched to OFF then ON to re-start the ignition trial cycle.

NOTE: If the modules re-set switch is in the OFF position, no sparking will occur or if it’s turned OFF while idling or cooking, then pilot and burners will go out and not re-ignite upon call for heat by the cycling pressure switch.

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Contents VL Boiler Base Series Convection Steamers Table of Contents VL Series Steamers Introduction Water ConditioningSpecifications ToolsGas Steamers Electric SteamersRegenerated Steam Powered Boiler Gas Powered Steam BoilerElectrically Powered Steam Boiler Steamer OperationAutomatic blowdown Direct Steam Powered CookerBoiler Blowdown and Steamer Shut off Manual blowdownStandard Automatic Prevent High Limit Pressure Switch Water Level Gauge AssemblyCycling Pressure Switch Power SwitchBoiler Pressure Gauge Handhole Cover AssemblyDelime Port Assembly Check ValveThermal Switch Load Compensator Compartment Power SwitchCooking Timer Cooking Light RedRemoval and Replacement of Parts VL Series Steamers Removal and Replacement of Parts Cooking Compartment Controls Component Configurations Solid State Water Level Gauge AssemblyWater Level Controls LOW Level CUT OFF and Differential Electro MechanicalBoiler Assembly High Limit Thermostat GAS Combination Control Valve Boiler Fill and Cold Water Condenser Solenoid ValvesDoor Screw Nut Compartment Gasket and Door Screw NUT, Door and BushingsGasket Door and BushingHeater Contactors Steam CoilHeating Elements Clean-Out All Boiler Models BoilerInspection Deliming Only Models with Deliming Port Assembly Water Level Controls Test Solid State Low level Cut-Off & Differential ControlElectro Mechanical Low level Cut-Off & Differential Control Water Level Probes Compartment Pressure Adjustment DisassemblyFill and Cold Water Solenoid Valves Boiler not Filling with Water Boiler Blowdown Drain Solenoid ValveOlder Models Boiler Slow to PressurizeNewer Models All Models With BoilerDirect Steam Models Inlet Water StrainerElectric Models Regenerated Steam Coil SteamersVL Series Steamer Service Procedures and Adjustments Air Shutter Adjustment GAS BurnersAutomatic Ignition Systems GAS Models Terminals Spark Ignition Control TestGAS Manifold Pressure Adjustment Direct Steam Models Regenerated Steam Older Models Heater ContactorsVL Series Steamer Service Procedures and Adjustments Thermal Switch Prevent Automatic Models Steam Gate Valves Electrical Operation Water Level ControlsSolid State Auxiliary Low Level Cut-Off Electro Mechanical Low level Cut-Off & Differential Control Electro Mechanical Auxiliary Low Level Cut-Off Sequence of Operation Initial Fill and PreheatVL Series Steamer Electrical Operation Cook Cycle Water Refill After Initial FillElectric Models Boiler Blowdown/drainCook Cycle Water Refill After Initial Fill Purposely Left Blank Manual Ignition, Standard Controls Electronic Ignition, Standard Controls Manual Ignition, CSD-1 Code Controls Electronic Ignition, CSD-1 Code Controls VL Series Steamer Electrical Operation Manual Ignition, Standard Controls VL Series Steamer Electrical Operation Electronic Ignition, Standard Controls VL Series Steamer Electrical Operation Manual Ignition, CSD-1 Code Controls VL Series Steamer Electrical Operation Electronic Ignition, CSD-1 Code Controls VL Series Steamer Electrical Operation Auto Blowdown, Standard Controls Auto Blowdown, Cal-Code Controls Auto Blowdown, Standard Controls contactor 1 std VL Series Steamer Electrical Operation Auto Blowdown, Standard Controls contactors 2 std VL Series Steamer Electrical Operation Manual Blowdown, Cal-Code Controls contactors 1 std aux VL Series Steamer Electrical Operation Auto Blowdown, Cal-Code Controls contactors 1 std aux VL Series Steamer Electrical Operation Auto Blowdown, Cal-Code Controls contactors 2 std aux VL Series Steamer Electrical Operation Manual Blowdown, Cal-Code Controls contactors 2 std aux VL Series Steamer Electrical Operation Standard and Cal-Code/CSD-1 Controls See Schematic and Wiring Diagrams Compartment Controls Manual Blowdown Older Models Auto Blowdown Older Models Schematic and Wiring Diagrams Compartment Controls Automatic Standard Manual Troubleshooting ALL ModelsContacts not closing to power boiler fill solenoid Schematic and Wiring Diagrams Symptom Possible Causes GAS Models onlyPilot not adjusted correctly. See Pilot

VL2GPS, VL3GPS, VL3GSS, VL2GSS, VL2GAS specifications

Vulcan-Hart is well-known in the commercial cooking equipment industry, providing durable and efficient products that cater to the needs of restaurants and foodservice operations. Their line of griddles, namely the VL3GAS, VL3GPS, VL3GMS, VL2GAS, and VL2GPS, showcases their commitment to high-quality performance and innovative cooking technologies.

The Vulcan-Hart VL3GAS is a gas griddle, featuring a robust stainless steel construction that ensures longevity and resilience in a bustling kitchen environment. It offers a smooth, hot cooking surface that allows for optimal heat retention and distribution, ensuring that food cooks evenly. With a 3/4-inch thick steel plate, it provides excellent thermal conductivity, making it ideal for high-volume cooking. This model is designed with easy-to-use controls, which makes it convenient for chefs to operate.

The VL3GPS model is a gas-powered griddle that comes equipped with a patented grease management system, which aids in maintaining a cleaner cooking environment. This system helps to separate grease from food and minimizes flare-ups, enhancing safety during cooking. Additionally, the griddle features a temperature control that allows chefs to set precise cooking temperatures, ensuring consistent results.

Moving to the VL3GMS, this model introduces increased versatility with its combination of gas and optional electric features. It’s tailored for establishments that require flexibility in their cooking strategies. The VL3GMS is also designed with a spacious cooking surface, making it suitable for preparing a wide array of dishes simultaneously.

The VL2GAS is a two-burner gas griddle that is specifically tailored for smaller kitchen operations or those with limited space. Its compact design does not compromise on performance, still providing a durable cooking surface and reliable temperature control. This model is ideal for smaller cafes or food trucks where space is at a premium.

Lastly, the VL2GPS complements the VL2GAS with its grease management system. This enhances hygiene and ensures that cooking remains efficient and safe. Both VL2 models offer easy startup and shutdown procedures, making them user-friendly for chefs working in fast-paced environments.

Overall, the Vulcan-Hart VL series griddles combine quality construction, innovative technology, and efficient design. Whether it’s the three-burner or two-burner options, these griddles meet the demands of commercial kitchens, providing reliable cooking solutions that serve the dynamic needs of the foodservice industry.
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