Meyer woodchuck, 526 Maintenance, OPTIONAL CATALYTIC COMBUSTOR FOR MODELS 2900/4000, Ash Removal

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MAINTENANCE

ASH REMOVAL

Ash should always be put into an air-tight, metal con- tainer.

OPTIONAL CATALYTIC COMBUSTORCAUTION

￿KEEP ASH PAN OUT OF UNIT DURING OPERA- TION. ASH PAN CAN GET VERY HOT.

￿ASH PAN MUST BE PLACED ON A NONCOMBUSTIBLE SURFACE.

￿NEVER USE ANYTHING BUT AN AIR TIGHT METAL CONTAINER TO DUMP YOUR ASHES IN. EVERY YEAR MANY FIRES ARE CAUSED BY EMPTYING ASHES INTO CARDBOARD BOXES OR PAPER BAGS.

￿PROVEN FACT- SMALL RED EMBERS BURIED IN ASH CANS STAY RED HOT FOR DAYS. ASHES ARE A GOOD THERMAL INSULATOR AND KEEP ENOUGH OXYGEN AWAY SO THE EMBERS DO NOT BURN OUT.

Coal firing produces much more ash than wood. These ashes must be removed often (possibly daily) in order to avoid piling up too closely to the grates. Removal of the coal ash will prevent warpage and damage to grates, and allow passage of primary air to the coal bed.

Unlike wood ash, coal ash cannot be used as fertilizer. All coal contains small amounts of dangerous elements. It is therefore essential that your coal ash be disposed of in municipally designated areas.

MAINTENANCE

Manual backgroundWARNING:

DISCONNECT APPLIANCE FROM ELECTRICAL SUPPLY BEFORE SERVICING UNIT. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.

Keep chimney and smoke pipe clean by cleaning at least twice during a heating season. Keeping your chimney and stove pipes clean is the best insurance against chimney fires.

If you clean your own chimney and stovepipe, Meyer Manufacturing Corp. recommends purchasing the same equipment professionals use. Brushes are available in enough sizes and shapes to snuggly fit inside any com- mon flue.

Replace any cracked or deteriorated firebrick. This will prolong the life expectancy of the firebox.

Check door gasket and replace as needed.

Oil blowers every 6 months of use. (SAE 10 motor oil re- quired.)

Keep ash pit clean especially when burning coal.

Turn on your regular furnace once every month to keep it tuned up and limber.

OPTIONAL CATALYTIC COMBUSTOR

FOR MODELS 2900/4000

NOTE: Optional catalyst not recommended for Model 2900/4000 with 6" flue adapter. Smoke spillage may oc- cur out of door when refueling.

Even with complete combustion there is a small amount of residue. Eventually enough will collect on the combustor to interfere with its operation. Therefore it is necessary to clean it periodically. To clean the combustor simply remove from unit and run tap water through it until no sign of residue remains. The combustor simply slides up into the exhaust pipe stub which protrudes down into the firebox. There are three rods on the combustor which engage slots in the pipe and then turn slightly to lock in place. These rods are not symmetrical so observe their orientation when you re- move it. Two rods are welded at 90° and they point to- ward the rear of the firebox.

NOTCHES IN EXHAUST

PIPE

CATALYTIC ELEMENT

RODS ON RETAINER

OPTIONAL CATALYTIC

COMBUSTOR

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Contents MODELS INSTRUCTION AND PARTS BOOK FORPhone 715/654-5132 Fax 715/654-5513 07/97Page TRANSPORTATION DAMAGES INTRODUCTIONTABLE OF CONTENTS DANGER FURNACE SAFETYDANGER DANGERMODEL SPECIFICATIONSDISCLAIMER NOTICE MODELHIGH QUALITY CONSTRUCTION GENERAL INFORMATIONEFFICIENCY COMFORTFIGURE FIGURE ADDITION COMFORT AND SAVINGOPERATION OPERATION PROCEDURE IN THE EVENT OF POWER FAILURECOMMON SENSE IF YOU HAVE CHIMNEY FIREBURNING WOOD IN YOUR WOOD- CHUCK OPERATING YOUR WOODCHUCK FURNACESTARTUP FIGURE 5 WOODCHUCK CONTROLSHELPFUL HINTS ASH REMOVALSTARTING A COAL FIRE BURNING COAL IN YOUR WOOD- CHUCKRECHARGING BANKINGOPTIONAL CATALYTIC COMBUSTOR FOR MODELS 2900/4000 MAINTENANCEASH REMOVAL PROBLEM TROUBLE SHOOTINGSOLUTION POSSIBLE CAUSESOLUTION PROBLEMPOSSIBLE CAUSE 9. Excessive amounts ofPLACEMENT AND MINIMUM CLEAR ANCES INSTALLATIONGENERAL REQUIREMENTS FIGURE 7 LOCATING THE WOODCHUCKFIGURE 8 TYPICAL CHIMNEY CHECKLIST TYPICAL STOVE PIPE INSTALLATION CHIMNEY INSTALLATIONFIGURE 9 CHIMNEY/ROOF CLEARANCE STOVE PIPE INSTALLATION INSTALLING YOUR WOODCHUCKINSTALLATION OF A BAROMETRIC DRAFT DAMPERS IN STOVE PIPESADD-ONINSTALLATIONS AIR DUCT INSTALLATIONOPTIONAL SHAKER GRATE INSTALLATION FOR MODEL WOODCHUCK FINAL ASSEMBLYFIGURE 12 PARALLEL ADD-ONINSTALLATION FIGURE 13 CENTRAL ADD-ONINSTALLATIONFIGURE 14 POOR INSTALLATIONS INSTALL SHAKER GRATE HANDLE MODEL 2900 ONLYFIGURE 15 INSTALL SHAKER GRATE HANDLE FIGURE 16 INSTALL OPTIONAL SHAKER GRATE FOR MODEL INSTALL FIREBRICKFIGURE 17 INSTALL FIREBRICK ASSEMBLE MANUAL DRAFT MODEL 526 ONLY FIGURE 19 INSTALL MANUAL DRAFT-MODEL526INSTALL FILTER BOX INSTALL CIRCULATING BLOWERELECTRICAL HOOKUP FIGURE FIGURE 21 INSTALL CIRCULATING BLOWER AND FILTERFIGURE 22 ELECTRICAL WIRING DIAGRAM BASIC UNIT FOR MODEL REPAIR PARTSKEY NO. PART NO DESCRIPTIONKEY NO. PART NO BASIC UNIT FOR MODELDESCRIPTION KEY NO. PART NOKEY NO. PART NO BASIC UNIT FOR MODELDESCRIPTION KEY NO. PART NOSHAKER GRATE FOR MODELS 2900/4000 OPTIONAL SHAKER GRATE FOR MODELFILTER BOX 2900/4000DESCRIPTION CIRCULATING BLOWER COMFORT CONTROLKEY NO. PART NO. DESCRIPTION PERSONAL DATA INFORMATION FOR FUTURE REFERENCE Page LIMITED WARRANTY
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