Lennox International Inc G32Q3-75 Condensate Plumbing, Groundjoint type, Left Side Piping

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CONDENSATE PLUMBING

(Plumbing must be vented higher than coll.)

3 - The gas piping must not run in or through air ducts, clothes chutes, gas vents or chimneys, dumb wait-

ers or elevator shafts. Center gas line through piping hole. Gas line should not touch side of unit. When

left-hand gas plumbing is required, gas line should be installed in the lower half of knockout so that pip- ing will clear combustion air inducer. See figure 24.

4 - The piping should be sloped 1/4 inch (6.4 mm) per 15 feet (4.57 m) upward toward the meter from the fur- nace. The piping must be supported at properinter- vals [every 8to 10 feet (2.44 to 3.01 m) using suitable hangers or straps. A drip leg should be installed in vertical pipe runs to the unit.

5 - Some local codes may require installationof a manu- al main shut-off valve and union (furnished by the in- staller) external to the unit. Union must be of the

groundjoint type,

FIGURE 22

6- Connect condensate drain line (1/2 inch [13 mm] SDR 11 plastic pipe or tubing) to condensate con- nection on condensate trap assembly and route to open drain. Condensate line must be sloped down- ward away from drip leg to drain. If the drain level is above condensate outlet, use a condensate pump to

pump the condensate to the higher level. Conden- sate drain line should be routed within the condi-

tioned space to avoid freezing of condensate and blockage of drain line. If this is not possible, a heat cable kit may be used on the condensate line. Heat- ing cable kit is available from Lennox in various lengths; 6 feet (1.8 m) - kit no. 18K48; 24 feet (7.3 m) - kit no. 18K49; and 50 feet (15.2 m) - kit no. 18K50.

1 - Gas piping may be muted into the unitthrough either the left- or right-hand side. Supply piping enters into the gas valve from the bottom of the valve as shown in figure 24.

2- When connecting the gas supply, factors such as length of run, number of fittings and furnace rating must be considered to avoid excessive pressure drop. Table 5 lists recommended pipe sizes for typi- cal applications.

NOTE - Use two wrenches when connecting gas pip- ing to avoid transferring torque to the manifold.

II

CAP-_D-I_IU

FIGURE 23

NOTE - Install a 1/8 inch NPTplugged tap in the field pip ing upstream ofthe gas supplyconnection to the unit. The tap must be accessible for test gauge connection. See figure 24.

LEFT SIDE PIPING

MANUAL MAIN

SHUT-OFF

VALVE

1/8 in. NPT PLUGGED TAP

GAS VALVE

.... --I, RIGHT SIDE PIPING

_(.=.__=.-,_t_(STANDARD)

118In. NPT PLUGGED

..........................j,AP

GAS VALVE

FIGURE 24

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Contents Lennox AIR Outlet TOP ViewDoor Interlock Switch AssemblyAccess Panel AIR AccessInches mrn Shipping Damage Insta!iatton Setttng EquipmentKnockout Pattern for Bottom Return AIR Application Bottom Return Filter InstallationSide Return Filter Installation in.turn Bottom Return Air ApplicationsFilter Door Assembly Piping and Fittings SpecificationsSupply Air Plenum BTU Termination KitsG32-100 or -125 with 3 IN. Venting OUTIventingractl es Pipe Resized to approach the minimum size as deterTopview WallringkitWall Ringtermination OutsidewallWall Termination Exhaust Termination IntakeExhaarus Front View ExhaustFront View ,, l/EXHAUST Vent Side ViewNipplebootorcap Adapter Use the provided condensate drain adapter 3/4For Right-Hand Side Condensate Exit Right Side Piping Condensate PlumbingGroundjoint type Left Side PipingGAS Pipe Capacity ft.3/hr Im31hrl Connections factory- and field-installed for gas leaksPrecautions and Procedures Electrostatic Discharge ESDG32Q and Condensing Unit Interior MAKE-UP BOX InstallationExterior MAKE-UP BOX Installation Hole in the cabinet. a snaphole plug is providedtoSurelight Integrated Control Board G32Q Control BOXG32Q TWO-STAGE Control Board Typical G32Q Field Wiring DiagramTypical G32Q Schematic Wiring Diagram GAS Valve Shown in OFF Position For Your Safety Read Before OperatingHoneywell VR8205 Series GAS Valve Turn gas valve knob to on positionOperation sequence followssteps 1 through4 as out KBtuhDIFFERENTIALPRESSURESWITCHCIRCUITRY Manifold Pressure Measurement & AdjustmentTemperature Rise Annual ServiceBlower Speeds Cleaning DuralokPlus TM Heat Exchanger Bushing.Reconnect wires275F 135C Reinstallthe screws to secure the burner box cover Cleaning the Bumer AssemblySimultaneous CabinetBlower Parts Heating PartsOperation Normal Heating ModeAbnormal Heating Mode Heating SequenceGAS Valve OFF. Combustion AIR Normal Heating Mode AbnormalIndoor Blower on Delay Begins Flame SignalCombustion AIR Inducer on for 2.5 Minutes High Heat GAS Valve OPEN? 8 SEC. DelayPressure Switch Watchguard Combustion AIR Inducer IprepurgeGPRRoOuPNEDRELYI Normal Cooling Mode Abnormal Cooling ModeTH Ermostat InstallerJob Number Heating Section