Lennox International Inc G32Q3-75, G32Q3-100, G32Q5-125, G32Q5-100, G32Q4-125 Iventingractl es

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All cementing of joints should be done according to the

specifications outlined in ASTM D 2855.

1 - Measure and cut vent pipe to desired length.

2 - Debur and chamfer end of pipe, removing any ddges or rough edges. If end is not chamfered, edge of pipe may remove cement fTomfitting socket and result in a leaking joint.

3 - Clean and dry surfaces to be joined.

4 - Test fit joint and mark depth of fitting on outside of pipe.

5 - Uniformly applyliberal coat of PVC primer for PVC or ABS cleaner for ABS to inside socket surface of fit-

ting and male end of pipe to depth of fitting socket.

6 - Promptly apply solvent cement to end of pipeand in- side socket surface of fitting. Cement should be ap- plied lightly but uniformly to inside of socket. Take care to keep excess cement out of socket. Apply second coat to end of pipe.

NOTE - Time is critical at this stage. Do not allow pnmer to dry before applying cement.

7 - Immediately after applying last coat of cement to pipe, and while both inside socketsurface and end of pipe are wet with cement, forcefully insert end of pipe into socket until it bottoms out. Turn pipe 1/4 turn dur- ing assembly (but not after pipe is fully inserted) to distribute cement evenly.

NOTE - Assembly should be completed within 20 seconds after last application of cement. Hammer blows should not be used when inse_ng pipe.

8 - After assembly, wipe excess cement from pipe at end of fitting socket.A properlymade jointwillshowa bead around itsentire perimeter. Any gaps may indi- cate a defective assembly due to insufficientsol- vent.

9 - Handle joints carefully until completely set.

Iventingractl es

The thickness of construction through which vent!air in- take pipes may be installed is a minimum of 3 inches (76

mm)and a maximum of 24 inches (610 mm). If a G32 fur- nace replaces a furnace which was commonly vented

with another gas appliance, the size of the existing vent pipe for that gas appliance must be checked. Without the heat of the original furnace flue products, the existing vent pipe is probably oversized for the single water heater or other appliance. The vent should be checked for proper draw with the remaining appliance,

Intake Piping

1 - Cement intakepipingin slip connectorlocated at top of unit.

2 - Route pipingto outside of structure. Continue with installationfollowing instructionsgiven in exhaust and intake pipingterminationsection.

WARNING

Exhaust Piping

1- Cemente_(haustpipthgintofluecollarsocketloceted

on the left side of the top cap.

2 - All horizontal runs of exhaust pipe must slope back toward the unit. A minimum of 1/4 inch(6 ram) drop for each 12 inches(305 mm) ofhorizontal runis man- datory fordrainage. Horizontal runs ofexhaust pip* ing must be supported every 5 feet (1.52 m) using hangers.

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Contents Lennox AIR Outlet TOP ViewAccess Panel AIR AssemblyAccess Door Interlock SwitchInches mrn Shipping Damage Insta!iatton Setttng EquipmentSide Return Filter Installation in.turn Bottom Return Filter InstallationBottom Return Air Applications Knockout Pattern for Bottom Return AIR ApplicationFilter Door Assembly Piping and Fittings SpecificationsSupply Air Plenum G32-100 or -125 with 3 IN. Venting Termination KitsOUT BTUIventingractl es Pipe Resized to approach the minimum size as deterTopview WallringkitWall Termination OutsidewallExhaust Termination Intake Wall RingterminationFront View ,, l/EXHAUST Vent Front View ExhaustSide View ExhaarusNipplebootorcap Adapter Use the provided condensate drain adapter 3/4For Right-Hand Side Condensate Exit Groundjoint type Condensate PlumbingLeft Side Piping Right Side PipingPrecautions and Procedures Connections factory- and field-installed for gas leaksElectrostatic Discharge ESD GAS Pipe Capacity ft.3/hr Im31hrlExterior MAKE-UP BOX Installation Interior MAKE-UP BOX InstallationHole in the cabinet. a snaphole plug is providedto G32Q and Condensing UnitSurelight Integrated Control Board G32Q Control BOXG32Q TWO-STAGE Control Board Typical G32Q Field Wiring DiagramTypical G32Q Schematic Wiring Diagram Honeywell VR8205 Series GAS Valve For Your Safety Read Before OperatingTurn gas valve knob to on position GAS Valve Shown in OFF PositionOperation sequence followssteps 1 through4 as out KBtuhDIFFERENTIALPRESSURESWITCHCIRCUITRY Manifold Pressure Measurement & AdjustmentTemperature Rise Annual ServiceBlower Speeds Cleaning DuralokPlus TM Heat Exchanger Bushing.Reconnect wires275F 135C Reinstallthe screws to secure the burner box cover Cleaning the Bumer AssemblyBlower Parts CabinetHeating Parts SimultaneousAbnormal Heating Mode Normal Heating ModeHeating Sequence OperationIndoor Blower on Delay Begins Normal Heating Mode AbnormalFlame Signal GAS Valve OFF. Combustion AIRPressure Switch Watchguard Combustion AIR Inducer High Heat GAS Valve OPEN? 8 SEC. DelayIprepurge Combustion AIR Inducer on for 2.5 MinutesGPRRoOuPNEDRELYI Normal Cooling Mode Abnormal Cooling ModeJob Number InstallerHeating Section TH Ermostat