Lennox International Inc G32Q4-125, G32Q3-100 Resized to approach the minimum size as deter, Pipe

Page 10

NOTE - Exhaust piping should be

checked carefully

5 -

Test for spillage at the draft hood relief openingafter

to make sure there are

no sags or low

spots.

 

5 minutes of main burner operation. Usethe flame of

NOTE

- Exhaust piping

must be Insulated

wffh 1/2 inch

 

match or candle, or smoke from a cigarette or cigar,

(13 ram) Armaflex

or equivalent when nJn through un-

 

or a draft gauge.

 

 

heated

space.

Do

not leave

any area of exhaust pipe

6-

After determining that each appliance remaining

open to outside

air. extenor

exhaust

must be insulated

 

connected to the common venting system properly

wrth 1/2 inch (13 ram) Armaflex or

equivalent.

 

vents when tested as indicated in step 3, return

{

 

 

 

 

 

 

I

 

doors, windows, exhaust fans, fireplace dampers

Zl,

CAUTION

 

 

and any other gas-burningappliance to their pre-

 

 

vious condition of use.

 

 

 

 

 

 

 

 

7 -

If improper venting is observed dudng any of the

 

 

 

 

 

 

 

 

 

above tests, the common venting system must be

 

 

 

 

 

 

 

 

 

corrected. The common venting system shouldbe

 

 

 

 

 

 

 

 

 

resized to approach the minimum size as deter-

mined by using the appropriate tables in appendixG in the current standards of the National Fuel Gas

Code ANSI Z223-1 in the USA, and the appropriate

CAUTION

Category 1 Natural Gas appliances venting sizing

 

 

tables in the current standard of the CAN/

 

CGA-B149.1 in the Natural Gas InstalLationCode in

 

Canada.

Removal of Unit from Common Venting System

In the event that an existing furnace is removed from a venting system commonly run with separate gas ap-

pliances, the venting system may be too largeto property vent the remaining attached appliances. The following test should be conducted while all appliances (beth in op- eration and those not in operation) are connected to the common venting system. If the venting system has been installed improperly, corrections must be made as out- lined in the previous section.

1 - Seal any unused openings in the common venting system.

2 - Visually inspect the venting system for proper size and horizontal pitchand determine there is no block- age or restdction,leakage, corrosionor other defi- ciencies which could cause an unsafe condition.

3 - To the extent that it is practical, close all building doors and windows,and all doors between the space in which the appliances remaining connected to the common venting system are located and other spaces of the building. Turn on clothes dryers and any appliances not connected to the common vent- ing system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they will operate at maximum speed. Do not operate a summer ex- haust fan. Close fireplace dampers.

4 - Follow the lightinginstructions. Place the appliance being inspected in operation. Adjust thermostat so appliance will operate continuously.

Intake and Exhaust Piping Terminations

Intake and exhaustpipesmay be routedeitherhorizontal- lythrough an outsidewall or verticallythroughthe roof.In attic or closet instaUations,vertical termination through the roof is preferred. Figures 8 through 20 show typical terminations.

1 - Use recommended piping materials for both intake and exhaust piping.

2 - Secure all joints, includingdrain leg, gas tightusing approved cement.

3 - Pipingdiametersshouldbe determinedaccordingto

length of pipe run.See table 4. Locate intakepiping upwind (prevailing wind) from exhaust piping. To avoid recirculation of exhaust gas on roof termina- tions, end of exhaust pipe must be higher than intake

pipe.

Exhaust and intake exits must be in same pressure zone. Do not exit one through the roof and one on the side. Also, do not exit the intake on one side and the exhaust on another side of the house or structure.

4 - intake and exhaust pipes should be placed as close together as possible at termination end (refer to il- lustrations). Maximum separation is 3 inches (76 ram) on roof terminations and 6 inches (152 ram)on sidewall terminations.

5- Exhaust piping must terminate straightout or up as shown, tn rooftopapplications,a 2 inchX 1-1/2 inch reducer for 2 inch venting,3 inch x 2 inch reducerfor 3 inch venting must be used on the exhaust piping at the point where it exits the structure to improve the velocity of exhaust away from the intake piping.

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Contents Lennox TOP View AIR OutletAccess AssemblyAccess Panel AIR Door Interlock SwitchInches mrn Insta!iatton Setttng Equipment Shipping DamageBottom Return Air Applications Bottom Return Filter InstallationSide Return Filter Installation in.turn Knockout Pattern for Bottom Return AIR ApplicationPiping and Fittings Specifications Filter Door AssemblySupply Air Plenum OUT Termination KitsG32-100 or -125 with 3 IN. Venting BTUIventingractl es Resized to approach the minimum size as deter PipeWallringkit TopviewExhaust Termination Intake OutsidewallWall Termination Wall RingterminationSide View Front View ExhaustFront View ,, l/EXHAUST Vent ExhaarusUse the provided condensate drain adapter 3/4 Nipplebootorcap AdapterFor Right-Hand Side Condensate Exit Left Side Piping Condensate PlumbingGroundjoint type Right Side PipingElectrostatic Discharge ESD Connections factory- and field-installed for gas leaksPrecautions and Procedures GAS Pipe Capacity ft.3/hr Im31hrlHole in the cabinet. a snaphole plug is providedto Interior MAKE-UP BOX InstallationExterior MAKE-UP BOX Installation G32Q and Condensing UnitG32Q Control BOX Surelight Integrated Control BoardTypical G32Q Field Wiring Diagram G32Q TWO-STAGE Control BoardTypical G32Q Schematic Wiring Diagram Turn gas valve knob to on position For Your Safety Read Before OperatingHoneywell VR8205 Series GAS Valve GAS Valve Shown in OFF PositionOperation sequence followssteps 1 through4 as out Manifold Pressure Measurement & Adjustment KBtuhDIFFERENTIALPRESSURESWITCHCIRCUITRYAnnual Service Temperature RiseBlower Speeds Bushing.Reconnect wires Cleaning DuralokPlus TM Heat Exchanger275F 135C Cleaning the Bumer Assembly Reinstallthe screws to secure the burner box coverHeating Parts CabinetBlower Parts SimultaneousHeating Sequence Normal Heating ModeAbnormal Heating Mode OperationFlame Signal Normal Heating Mode AbnormalIndoor Blower on Delay Begins GAS Valve OFF. Combustion AIRIprepurge High Heat GAS Valve OPEN? 8 SEC. DelayPressure Switch Watchguard Combustion AIR Inducer Combustion AIR Inducer on for 2.5 MinutesNormal Cooling Mode Abnormal Cooling Mode GPRRoOuPNEDRELYIHeating Section InstallerJob Number TH Ermostat