Lennox International Inc G32Q4-100, G32Q3-100, G32Q3-75 Manifold Pressure Measurement & Adjustment

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Model No.

G32-75 natura_

G32-100 natural

G32-125 natural

G32-75 L.P

G32-100 L,P.

G32-125 L,P.

0 to 4500 ft. (0 to 1372 m) above sea level

3.8

3.5 (0.87)

7.5

7.5(1.90)

7.511.90)

TABLE 6

 

 

 

Manifold Pressure (outlet) in. w.g (kPa)

 

4501 to 5500 ft.

5501 to 6500 ft.

6501 to 7500ft,

(1373 to 1676 m)

(1677 to 1981 m)

(1982to2286 m)

above sea level

above sea level

above sea level

 

3,5

 

35

3.5

34(0.85)

3.3 (0.82)

3.2 (0.80)

 

7.5

 

7.5

7.5

7.3

(1.81)

7.1

(1.80)

7.0 (1.74)

7.3 (1.81 }

7.1 (1.8o)

7.0 (1.74)

Manifold Pressure Measurement & Adjustment

NOTE - Pressure test adaptor kit (10L34) is available

from Lennox to facilitate manifold pressure measure- ment.

1 - Connect test gauge to outlet tap on gas valve.

2 - Disconnect pressure sensing hose from gas valve and plug hose by covering opening with tape or equivalent. Leave barbed fitting on valve open to at- mosphere. See figure 35 for differential pressure switch circuitry on 75 kBtuh models. Only 75 kBtuh models are equipped with a secondpressure switch. Other models have single pressure switch.

75 kBtuhDIFFERENTIALPRESSURESWITCHCIRCUITRY

 

BURNER

 

BOX

LOW HEAT

 

DIFFERENTIAL

 

PRESSURE

BARS

SWITCH

 

TEE

SOX

 

SENSING

HIGH HEAT

HOSE

DIFFERENTIAL

 

PRESSURE

GAS

SWITCH

VALVE

 

COMBUSllON

SENSING

HOSE

AIR PRESSURE

 

SENSING HOSE

 

 

GAS

 

VALVE

COMBUSTION

 

AIR INOUCER

PRESSURE

HONEYWELL PPS

SWITCH

PRESSURE

SENSING

SWITCH

HOSE

SHOWN

 

LEFT SIO_ OF PRESSURE SWITCH = MORE NEGATIVE

RIGH'rSIDE OF PRESSURE SWITCH = LESS NEGATIVE (Closer to Zero)

FIGURE 35

3 - Start uniton high heat and allow 5 minutes for unitto reach steady state.

4- While waiting for the unit to stabilize, notice the flame. Flame should be stable and should not lift

from burner. Natural gas shouldbum blue.

5 - After allowing unit to stabilize for 5 minutes, record manifold pressure and compare to value given in table 6.

NOTE - Shut unit off and remove manometer as soon as an accurate reading has been obtained. Take care to re- place pressure tap plug.

NOTE - During this test procedure, the unit will be overt/r- ing:

Operate unit only long enough to obtain accurate read- ing to prevent overheating heat exchanger.

Attempts to clock gas valve during this procedure will be inaccurate. Measure gas flow rate only during nor- mal unit operation.

6 - When test is complete remove obstruction from hose and return hose to gas valve barbed fitting.

Refer to table 6 for manifold pressuresettings for installa- tions at altitudes from 0 to 7500 feet (0 to 2286 m). NOTE - In Canada, certification for installations at eleva- tions over 4500 feet (1372 m) is thejurisdiction of local au- thorities.

The two pressure switches (high and low heat) are factory set and are not to be adjusted.

NOTE - Disconnect power to unit before making any adjustments.

Heat Anticipation Settings

Thermostat anticipator setting (if adjustable) should be set accordingto amps listed on widng diagram on unit. Flame Rollout Switch

Factory set: No adjustment necessary.

Limit Control

Factory set: No adjustment necessary.

Pressure Switches

Factory set: No adjustment is necessary. Fan Control

The fan-on delayof 45 secondsis not adjustable.The fan- off delay (time that the blower operates after the heating demand has been satisfied) can be adjusted by moving the jumper on the integrated control board. The unit is shipped with a factory fan-off delay of 180 seconds. The fan-off delay will affectcomfort and is adjustableto satisfy

individual applications. See figure 36.

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Contents Lennox AIR Outlet TOP ViewDoor Interlock Switch AssemblyAccess Panel AIR AccessInches mrn Shipping Damage Insta!iatton Setttng EquipmentKnockout Pattern for Bottom Return AIR Application Bottom Return Filter InstallationSide Return Filter Installation in.turn Bottom Return Air ApplicationsSupply Air Plenum Filter Door AssemblyPiping and Fittings Specifications BTU Termination KitsG32-100 or -125 with 3 IN. Venting OUTIventingractl es Pipe Resized to approach the minimum size as deterTopview WallringkitWall Ringtermination OutsidewallWall Termination Exhaust Termination IntakeExhaarus Front View ExhaustFront View ,, l/EXHAUST Vent Side ViewFor Right-Hand Side Condensate Exit Nipplebootorcap AdapterUse the provided condensate drain adapter 3/4 Right Side Piping Condensate PlumbingGroundjoint type Left Side PipingGAS Pipe Capacity ft.3/hr Im31hrl Connections factory- and field-installed for gas leaksPrecautions and Procedures Electrostatic Discharge ESDG32Q and Condensing Unit Interior MAKE-UP BOX InstallationExterior MAKE-UP BOX Installation Hole in the cabinet. a snaphole plug is providedtoSurelight Integrated Control Board G32Q Control BOXG32Q TWO-STAGE Control Board Typical G32Q Field Wiring DiagramTypical G32Q Schematic Wiring Diagram GAS Valve Shown in OFF Position For Your Safety Read Before OperatingHoneywell VR8205 Series GAS Valve Turn gas valve knob to on positionOperation sequence followssteps 1 through4 as out KBtuhDIFFERENTIALPRESSURESWITCHCIRCUITRY Manifold Pressure Measurement & AdjustmentBlower Speeds Temperature RiseAnnual Service 275F 135C Cleaning DuralokPlus TM Heat ExchangerBushing.Reconnect wires Reinstallthe screws to secure the burner box cover Cleaning the Bumer AssemblySimultaneous CabinetBlower Parts Heating PartsOperation Normal Heating ModeAbnormal Heating Mode Heating SequenceGAS Valve OFF. Combustion AIR Normal Heating Mode AbnormalIndoor Blower on Delay Begins Flame SignalCombustion AIR Inducer on for 2.5 Minutes High Heat GAS Valve OPEN? 8 SEC. DelayPressure Switch Watchguard Combustion AIR Inducer IprepurgeGPRRoOuPNEDRELYI Normal Cooling Mode Abnormal Cooling ModeTH Ermostat InstallerJob Number Heating Section