Lennox International Inc G32Q5-125, G32Q3-100, G32Q5-100 Filter Door Assembly, Supply Air Plenum

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FILTER DOOR ASSEMBLY

FILTER DO0_ _

PIN _T_ TAB

FILTER DOOR I I I _'l]l

FILTER

FIGURE 6

4 - Positionfilter door on end offilter so that the thumb tab side of the filter door is away from the furnace. Squeeze thumb tabs to secure filter to door.

5 - Guide filter and filter door into the filter rack installed on side of furnace. Push door into filter rack until se- cure.

6 - To remove filter, pull filterdoor pins untildoor is re- leased from filter rack,

Use industry-approved standards to size and install the supply and return air duct system. This will result in a quiet and low-static system that has uniform air distribution.

Supply Air Plenum

Furnaces installedwithout a cooling coilrequirethe installa- tion of a removable access panel inthe supplyair ducL The access panel should be large enough to permit inspection (either by smoke or reflected light) of the heat exchanger for leaks after installation. The furnace access panel must al- ways be in placewhen the furnace is operating and it must not allow leaks into the supply air duct system.

Return Air Plenum

See dimensionillustrationon page 2 for proper return air duct size.

NOTE - For bottomreturn air, returnair ductshouldbe se- cured to the unit using rivets or Sqocks. For side return air, secure return air duct to filterrack usingscrews. When using screws, take care to avoid interference with the fil- ter which may cause improper filtration.

The return air must not be drawn from a room where

another gas appliance (ie,, a water heater) is

installed. Even thoughthisfurnace draws its combustion air from outside of the structure, other gas appliances that share a utility room may not. When retum air is drawn from a room, a negative pressure is created in the room. If

a gas appliance is operating in a room with negative pres- sure, the flue products can be pulled back down the vent pipe and into the room. This reverse flow of the flue gas may result in incomplete combustion and the formation of carbon monoxide gas. This toxic gas might then be dis- tributed through the house by the furnace duct system.

J Pipe & _tttings S _¢ifi_ti_ :::% :::::: :::::::::: ::: : ::

]

All pipe,fittings,primerand solventcementmust conform with American NationalStandard Instituteand the Ameri-

can Society for Testingand Materials (ANSI/ASTM) stan- dards. The solvent shall be free flowing and contain no lumps, undissolved particles or any foreign matter that adversely affects the joint strength or chemical resistance of the cement. The cement shall show no gelation, stratifi- cation, or separation that cannot be removed by stining. Refer to table 2 for approved piping and fitting materials.

TABLE 2

PIPING AND FITTINGS SPECIFICATIONS

 

 

ASTM

PIPE & FITrlNG MATERIAL

SPECIFICATION

Schedule 40

PVC (Pipe)

D1785

Schedule 40

PVC (Cellular Core Pipe)

F89t

Schedule 40

PVC (Fittings)

D2466

Schedule 40

CPVC (Pipe)

F441

Schedule 40

CPVC (Fittings)

F438

SDR-21 PVC (Pipe) or SDR-26 PVC (Pipe)

D2241

SDR-21 CPVC (Pipe) or SDR-26 CPVC (Pipe)

F442

Schedule 40

ABS (Pipe)

D1527

Schedule 40

ABS (Fittings)

D2468

ABS-DWV (Drain Waste & Vent)

 

(Pipe & Fittings)

D2661

PVC-DWV (Drain Waste & Vent -

D2665

Pipe & Fittings)

 

ACAUTION

Primers and solvents must meet ASTM specifications, PVC pdrnerisspecifiedin ASTM F 656. Use PVC solvent cement as specified in ASTM D 2564 and ABS solvent cement as specified in ASTM D 2235. Low temperature solvent cement is recommended. Metal or plastic strap- ping may be used for vent pipe hangers.

Table 3 lists the available exhaust termination kits. All Lennox vent terminations are PVC.

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Contents Lennox AIR Outlet TOP ViewDoor Interlock Switch AssemblyAccess Panel AIR AccessInches mrn Shipping Damage Insta!iatton Setttng EquipmentKnockout Pattern for Bottom Return AIR Application Bottom Return Filter InstallationSide Return Filter Installation in.turn Bottom Return Air ApplicationsPiping and Fittings Specifications Filter Door AssemblySupply Air Plenum BTU Termination KitsG32-100 or -125 with 3 IN. Venting OUTIventingractl es Pipe Resized to approach the minimum size as deterTopview WallringkitWall Ringtermination OutsidewallWall Termination Exhaust Termination IntakeExhaarus Front View ExhaustFront View ,, l/EXHAUST Vent Side ViewUse the provided condensate drain adapter 3/4 Nipplebootorcap AdapterFor Right-Hand Side Condensate Exit Right Side Piping Condensate PlumbingGroundjoint type Left Side PipingGAS Pipe Capacity ft.3/hr Im31hrl Connections factory- and field-installed for gas leaksPrecautions and Procedures Electrostatic Discharge ESDG32Q and Condensing Unit Interior MAKE-UP BOX InstallationExterior MAKE-UP BOX Installation Hole in the cabinet. a snaphole plug is providedtoSurelight Integrated Control Board G32Q Control BOXG32Q TWO-STAGE Control Board Typical G32Q Field Wiring DiagramTypical G32Q Schematic Wiring Diagram GAS Valve Shown in OFF Position For Your Safety Read Before OperatingHoneywell VR8205 Series GAS Valve Turn gas valve knob to on positionOperation sequence followssteps 1 through4 as out KBtuhDIFFERENTIALPRESSURESWITCHCIRCUITRY Manifold Pressure Measurement & AdjustmentAnnual Service Temperature RiseBlower Speeds Bushing.Reconnect wires Cleaning DuralokPlus TM Heat Exchanger275F 135C Reinstallthe screws to secure the burner box cover Cleaning the Bumer AssemblySimultaneous CabinetBlower Parts Heating PartsOperation Normal Heating ModeAbnormal Heating Mode Heating SequenceGAS Valve OFF. Combustion AIR Normal Heating Mode AbnormalIndoor Blower on Delay Begins Flame SignalCombustion AIR Inducer on for 2.5 Minutes High Heat GAS Valve OPEN? 8 SEC. DelayPressure Switch Watchguard Combustion AIR Inducer IprepurgeGPRRoOuPNEDRELYI Normal Cooling Mode Abnormal Cooling ModeTH Ermostat InstallerJob Number Heating Section