Amana AMV9, ACV9 Two-StageHeating with Two-StageCooling, Junction Box Relocation

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Junction Box Relocation

STANDARD

*

*

*

ALTERNATE

 

*

 

 

 

*

 

 

JUNCTION BOX

*

 

 

JUNCTION BOX

*

*

*

LOCATION

 

 

 

LOCATION

Junction Box Relocation

24 VOLT THERMOSTAT WIRINGWARNING

TO AVOID THE RISK OF INJURY, ELECTRICAL SHOCK OR DEATH, THE FURNACE MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR, IN THEIR ABSENCE, WITH THE LATEST EDITION OF THE NATIONAL ELECTRIC CODE.

To ensure proper unit grounding, the ground wire should run from the furnace ground screw located inside the furnace junction box all the way back to the electrical panel. NOTE: Do not use gas piping as an electrical ground. To confirm proper unit grounding, turn off the electrical power and perform the following check.

1.Measure resistance between the neutral (white) connection and one of the burners.

2.Resistance should measure 10 ohms or less.

This furnace is equipped with a blower door interlock switch which interrupts unit voltage when the blower door is opened for servic- ing. Do not defeat this switch.

24 VOLT THERMOSTAT WIRING

NOTE: Wire routing must not interfere with circulator blower operation, filter removal, or routine maintenance.

As a two-stage furnace, the furnace integrated control module pro- vides terminals for both “W1” and “W2”, and “YLO” and “Y” thermo- stat connections. This allows the furnace to support the following system applications: ‘Two-Stage Heating Only’, ‘Two-Stage Heat- ing with Single-Stage Cooling’, and ‘Two-Stage Heating with Two- Stage Cooling’. Refer to the following figures and table for proper connections to the integrated control module.

Low voltage connections can be made through either the right or left side panel. Thermostat wiring entrance holes are located in the blower compartment. Wire routing must not interfere with circula- tor blower operation, filter removal, or routine maintenance.

W 2

(

T herm o stat

 

Tw o -S ta ge H eating

 

w ith

 

S ingle -S tage C ooling)

YW 1

G R

O

Y L O Y B /C

G

R W 1 W 2

D E HU M F urnac e In tegrated

T W IN

C ontro l M odule

 

 

 

 

 

 

 

 

 

 

N E U

 

 

 

Y

C

 

H O T

D ehum idistat

 

 

 

 

 

[O ptiona l]

R em ote

C o nd ens ing U nit

(S ingle -S ta ge C ooling)

T w o -S ta ge H e ating w ith S in gle -S tage C oo lin g

 

 

 

 

(

 

Thermostat

 

 

YLO

W 2

Two-Stage Heating

 

 

Y

W1

Two-StagewithCooling)

 

 

G

R

 

 

 

O YLO

Y

B/C G

R W1

W 2

D EHUM Furnace Integrated

T W IN

Control Module

 

 

 

 

 

 

 

 

 

 

NE U

 

 

YLO

Y

C

 

HO T Dehumidistat

 

 

 

 

 

[Optional]

Remote

Condensing Unit

(Two-Stage Cooling)

Two-Stage Heating with Two-Stage Cooling

Thermostat Diagrams

This furnace is equipped with a 40 VA transformer to facilitate use with most cooling equipment. Consult the wiring diagram, located on the blower compartment door, for further details of 115 Volt and 24 Volt wiring.

SINGLE-STAGE THERMOSTAT APPLICATION

A single-stage thermostat with only one heating stage can be used to control this furnace. The application of a single-stage thermo- stat does not offer “true” thermostat-driven two-stage operation, but provides a timed transition from low to high fire. The furnace will run on low stage for a fixed period of time before stepping up to high stage to satisfy the thermostat’s call for heat. The delay pe- riod prior to stepping up can be set at either 5 or 10 minutes through

(

YW

G R

O Y L O Y B /C G R W 1 W 2

N E U

T h e rm o s ta t ) S in g le - S ta g e H e a tin g

w ith

S in g le - S ta g e C o o lin g

D E H U M F u rn a c e In te g ra te d

T W IN

C o n tro l M o d u le

the DIP switch adjacent to the Heat Off delay DIP switches on the integrated control module. To use a single-stage thermostat, turn off power to the furnace, move the thermostat selection jumper on the integrated control module from the “two-stage” position to the “single-stage” position, turn power back on. Refer to the following figures.

T

 

T-Stat selection jumper in

T

 

W

TSTAT

single-stage thermostat

W

 

O

position.

O

TSTAT

 

 

 

Y

C

H O T

D e h u m id is ta t

 

 

 

[O p tio n a l]

R e m o te

C o n d e n s in g U n it

(S in g le - S ta g e C o o lin g )

S in g le - S ta g e H e a tin g w ith S in g le - S ta g e C o o lin g

N O T E : T o a p p ly a s in g le - s ta g e h e a tin g th e rm o s ta t, th e

th e rm o s ta t s e le c to r ju m p e r o n th e in te g ra te d C o n tro l m o d u le m u s t b e s e t o n s in g le s ta g e .

S

 

 

S

 

 

I

ON

 

I

OFF

 

N

3

N

3

G

 

 

G

 

 

L

 

2

L

 

2

E

 

 

E

 

 

 

 

1

 

 

1

 

DIP switch position 3: ON

 

DIP switch position 3: OFF

 

Delay Period: 10 minutes.

 

Delay Period: 5 minutes.

24 VOLT DEHUMIDISTAT WIRING

The optional usage of a dehumidistat allows the furnace’s circula- tor blower to operate at a slightly lower speed during a combined thermostat call for cooling and dehumidistat call for dehumidifica-

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Contents INSTALLATION INSTRUCTIONS RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTIONATTENTION INSTALLING PERSONNEL Installer Affix all manuals adjacent to the unitTable of Contents APPENDIX Table of ContentsCARBON MONOXIDE POISONING HAZARD WHAT TO DO IF YOU SMELL GASUpflow/Horizontal BLOWER COMPARTMENT BURNER COMPARTMENTBURNER COMPARTMENT BLOWER COMPARTMENT Counterflow/HorizontalII. SAFETY III.PRODUCT APPLICATIONIV. LOCATION REQUIREMENTS & CONSIDERATIONS Suspended Furnace 5.3.1General Thermostat InfluencesV. COMBUSTION & VENTILATION AIR REQUIREMENTS 5.3.2Equipment Located in Unconfined SpacesBuilding. See 5.3.3-a 5.3.5 Louvers and Grilles 5.3.4Specially Engineered InstallationsVI. INSTALLATION POSITIONS VII. HORIZONTAL APPLICATIONS & CONSIDERATIONSVIII. PROPANE GAS /HIGH ALTITUDE INSTALLATIONS Recommended Installation PositionsIX. VENT/FLUE PIPE & COMBUSTION AIR PIPE Vent Termination Clearances 2.Upflow and Counterflow units Vent/Flue Pipe CutsCounterflow units 3.Upflow and Counterflow unitsCounterflow units 7.Upflow and Counterflow units8.Upflow and Counterflow units Counterflow unitsAlternate Combustion Air Intake Location Vertical Termination Single PipeHorizontal Termination Single Pipe Alternate Vertical Termination Single PipeUPFLOW Horizontal Termination Single PipeLevel Dual Pipe Standard Horizontal Terminations Dual PipeAlternate Horizontal Vent Termination Dual Pipe Dual PipeUpflow Shown, Counterflow Similar Hose and Tube IdentificationUpright “Standard” Connections - Right Side Upright “Standard” Connections - Left SideHorizontal Connections - Right Side Down Upright “Alternate” Connections - Right Side OnlyUpflow Shown, Counterflow Similar Upflow Shown, Counterflow SimilarUpflow Shown, Counterflow Similar Horizontal Connections - Left Side DownXI. ELECTRICAL CONNECTIONS Two-StageHeating with Two-StageCooling 24 VOLT THERMOSTAT WIRING24 VOLT DEHUMIDISTAT WIRING Junction Box RelocationXII. GAS SUPPLY AND PIPING Inlet Gas Supply Pressure Gas Piping Connections Propane Gas Piping Chart Propane Gas Installation TypPropane Gas Piping Chart XIII. CIRCULATING AIR & FILTERSPermanent Minimum Filter Area sq. in Duct Flange Cut OutsBased on a 600 ft/min filter face velocity XIV. STARTUP PROCEDURE & ADJUSTMENT Filter LocationsMeasuring Inlet Gas Pressure Alt. Method Temperature Rise Measurement ramping profile XV. NORMAL SEQUENCE OF OPERATION Furnace awaits next call from thermostat XVIII. TROUBLESHOOTINGXVII. SAFETY CIRCUIT DESCRIPTION XVI. OPERATIONAL CHECKSXIX. MAINTENANCE XXII. REPAIR & REPLACEMENT PARTS XXI. BEFORE LEAVING AN INSTALLATIONXX. INTERNAL FILTER REMOVAL Auxiliary Limit Switch Rollout Limit SwitchPrimary Limit Switch Pressure SwitchFault Descriptions TROUBLESHOOTING CHARTSymptoms of Abnormal Possible CausesFault Descriptions TROUBLESHOOTING CHARTSymptoms of Abnormal Possible CausesWIRING DIAGRAM 2550 North Loop West, Suite Houston, TX