Amana AMV9, ACV9 installation instructions Filter Locations, Xiv. Startup Procedure & Adjustment

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Filter Locations

 

CENTRAL

 

RETURN

 

GRILLE

FILTER

SIDE RETURN

EXTERNAL FILTER

RACK KIT

 

(EITHER SIDE)

XIV. STARTUP PROCEDURE & ADJUSTMENTManual backgroundFILTER

FILTER

ACCESS

DOOR

AIR FLOW

RETURN

 

DUCT

FILTER

SUPPORT BRACKET (PROVIDED)

FIL Manual background T ER

ILTER F

FILTER

CENTRAL RETURN GRILLE

position.

6.Wait five minutes then smell for gas. Be sure check near the floor as some types of gas are heavier than air.

7.If you smell gas after five minutes, immediately follow the instructions on page 4 of this manual. If you do not smell gas after five minutes, move the furnace gas valve manual control to the ON position.

8.Replace the burner compartment door.

9.Open the manual gas shutoff valve external to the furnace.

10.Turn on the electrical power to the furnace.

11.Adjust the thermostat to a setting above room temperature.

12.After the burners are lit, set the thermostat to desired temperature.

FURNACE SHUTDOWN

 

AIR FLOW

Possible Upright Upflow

Possible Upright

Counterflow

 

Filter Locations

NOTE: Internal filter retention is not provided on this furnace. If an internal installation is desired, an internal filter retention kit is avail- able as an accessory. Please see your distributor for details.

HORIZONTAL INSTALLATIONS

Filters must be installed in either the central return register or in the return air duct work.

XIV. STARTUP PROCEDURE & ADJUSTMENT

Furnace must have a 115 VAC power supply properly connected and grounded. Proper polarity must be maintained for correct op- eration. In addition to the following start-up and adjustment items, refer to further information in Section XVI, Operational Checks.

HEAT ANTICIPATOR SETTING

The heat anticipator in the room thermostat must be correctly ad- justed to obtain the proper number of cycles per hour and to pre- vent “overshooting” of the setting. Set the heat anticipator setting to

0.7amps. Follow the thermostat manufacturer’s instructions on how to adjust the heat anticipator setting.

DRAIN TRAP PRIMING

The drain trap must be primed prior to furnace startup. To prime, fill the drain trap with water. This ensures proper furnace drainage upon startup and prohibits the possibility of flue gases escaping through the drain system.

FURNACE OPERATION

Purge gas lines of air prior to startup. Be sure not purge lines into an enclosed burner compartment.

Check for leaks using an approved chloride-free soap and water solution, an electronic combustible gas detector, or other approved method. Verify that all required kits (propane gas, high altitude, etc.) have been appropriately installed.

FURNACE STARTUP

1.Close the manual gas shutoff valve external to the furnace.

2.Turn off the electrical power to the furnace.

3.Set the room thermostat to the lowest possible setting.

4.Remove the burner compartment door.

NOTE: This furnace is equipped with an ignition device which automatically lights the burner. Do not try to light the burner by hand.

5. Move the furnace gas valve manual control to the OFF

1.Set the thermostat to the lowest setting.

The integrated control will close the gas valve and extinguish flame. Following a 15 second delay, the induced draft blower will be de-energized. After a 120, 150, 180 or 210-second delay period (field selectable delay OFF [90, 120, 150, 180] plus 30-second ramp down), the circulator blower de- energizes.

2.Remove the burner compartment door and move the furnace gas valve manual control to the OFF position.

3.Close the manual gas shutoff valve external to the furnace.

4.Replace the burner compartment door.

GAS SUPPLY PRESSURE MEASUREMENT

Manual backgroundCAUTION

TO PREVENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE, THE INLET GAS SUPPLY PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING PLATE WITH ALL OTHER HOUSEHOLD GAS FIRED APPLIANCES OPERATING.

WHITE-RODGERS 36G54 GAS VALVE

The line pressure supplied to the gas valve must be within the range specified below. The supply pressure can be measured at the gas valve inlet pressure boss or at a hose fitting installed in the gas piping drip leg. The supply pressure must be measured with the burners operating. To measure the gas supply pressure, use the following procedure.

Open to

Manometer

 

 

Atmosphere

 

 

Hose

 

 

 

 

 

 

Outlet

High Fire Regulator

 

Adjust

Regulator

 

Pressure Boss

 

Vent

 

 

A

 

 

 

 

Low Fire

 

 

 

Regulator Adjust

 

Inlet

 

 

Pressure Boss

High Fire

 

 

 

Coaxial Coil

Manometer

Coil Terminal (HI)

Terminal (M)

 

 

 

 

On/Off Switch

Common

 

 

Terminal (C)

White-Rodgers Model 36G54 Connected to Manometer

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Contents RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION ATTENTION INSTALLING PERSONNELINSTALLATION INSTRUCTIONS Installer Affix all manuals adjacent to the unitTable of Contents APPENDIX Table of ContentsCARBON MONOXIDE POISONING HAZARD WHAT TO DO IF YOU SMELL GASBLOWER COMPARTMENT BURNER COMPARTMENT BURNER COMPARTMENT BLOWER COMPARTMENTUpflow/Horizontal Counterflow/HorizontalII. SAFETY III.PRODUCT APPLICATIONIV. LOCATION REQUIREMENTS & CONSIDERATIONS Suspended Furnace Thermostat Influences V. COMBUSTION & VENTILATION AIR REQUIREMENTS5.3.1General 5.3.2Equipment Located in Unconfined SpacesBuilding. See 5.3.3-a 5.3.4Specially Engineered Installations VI. INSTALLATION POSITIONS5.3.5 Louvers and Grilles VII. HORIZONTAL APPLICATIONS & CONSIDERATIONSVIII. PROPANE GAS /HIGH ALTITUDE INSTALLATIONS Recommended Installation PositionsIX. VENT/FLUE PIPE & COMBUSTION AIR PIPE Vent Termination Clearances Vent/Flue Pipe Cuts Counterflow units2.Upflow and Counterflow units 3.Upflow and Counterflow units7.Upflow and Counterflow units 8.Upflow and Counterflow unitsCounterflow units Counterflow unitsAlternate Combustion Air Intake Location Vertical Termination Single PipeAlternate Vertical Termination Single Pipe UPFLOWHorizontal Termination Single Pipe Horizontal Termination Single PipeStandard Horizontal Terminations Dual Pipe Alternate Horizontal Vent Termination Dual PipeLevel Dual Pipe Dual PipeHose and Tube Identification Upright “Standard” Connections - Right SideUpflow Shown, Counterflow Similar Upright “Standard” Connections - Left SideUpright “Alternate” Connections - Right Side Only Upflow Shown, Counterflow SimilarHorizontal Connections - Right Side Down Upflow Shown, Counterflow SimilarUpflow Shown, Counterflow Similar Horizontal Connections - Left Side DownXI. ELECTRICAL CONNECTIONS 24 VOLT THERMOSTAT WIRING 24 VOLT DEHUMIDISTAT WIRINGTwo-StageHeating with Two-StageCooling Junction Box RelocationXII. GAS SUPPLY AND PIPING Inlet Gas Supply Pressure Gas Piping Connections Propane Gas Installation Typ Propane Gas Piping ChartPropane Gas Piping Chart XIII. CIRCULATING AIR & FILTERSPermanent Minimum Filter Area sq. in Duct Flange Cut OutsBased on a 600 ft/min filter face velocity XIV. STARTUP PROCEDURE & ADJUSTMENT Filter LocationsMeasuring Inlet Gas Pressure Alt. Method Temperature Rise Measurement ramping profile XV. NORMAL SEQUENCE OF OPERATION XVIII. TROUBLESHOOTING XVII. SAFETY CIRCUIT DESCRIPTIONFurnace awaits next call from thermostat XVI. OPERATIONAL CHECKSXIX. MAINTENANCE XXII. REPAIR & REPLACEMENT PARTS XXI. BEFORE LEAVING AN INSTALLATIONXX. INTERNAL FILTER REMOVAL Rollout Limit Switch Primary Limit SwitchAuxiliary Limit Switch Pressure SwitchTROUBLESHOOTING CHART Symptoms of AbnormalFault Descriptions Possible CausesTROUBLESHOOTING CHART Symptoms of AbnormalFault Descriptions Possible CausesWIRING DIAGRAM 2550 North Loop West, Suite Houston, TX