Amana ACV9, AMV9 5.3.4Specially Engineered Installations, Louvers and Grilles, Horizontal Furnace

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5.3.4Specially Engineered Installations:

5.When directly communicating with the outdoors, the single open- ing shall have a minimum free area of 1 square inch per 3,000 BTU per hour of total input rating of all equipment in the enclo- sure.

5.3.4Specially Engineered Installations:

The requirements of 5.3.3 shall not necessarily govern when special engi- neering, approved by the authority having jurisdiction, provides an adequate supply of air for combustion, ventilation, and dilution of flue gases.

5.3.5 Louvers and Grilles:

In calculating free area in 5.3.3, consideration shall be given to the blocking effect of louvers, grilles or screens protecting openings. Screens used shall not be smaller than 1/4 inch mesh. If the area through a design of louver or grille is known, it should be used in calculating the size of opening required to provide the free area specified. If the design and free area is not known, it may be assumed that wood louvers will have 20-25 percent free area and metal louvers and grilles will have 60-75 percent free area. Louvers and grilles shall be fixed in the open position or interlocked with the equipment so that they are opened automatically during equipment operation.

5.3.6Special Conditions Created by Mechanical Exhausting or Fire- places:

Operation of exhaust fans, ventilation systems, clothes dryers, or fireplaces may create conditions requiring special attention to avoid unsatisfac- tory operation of installed gas utilization equipment. Air from Inside Building. See 5.3.3-a.

VI. INSTALLATION POSITIONS

This furnace may be installed in an upright position or horizontal on either the left or right side panel. Do not install this furnace on its back. For upright upflow furnaces, return air ductwork may be attached to the side panel(s) and/or basepan. For horizontal up- flow furnaces, return air ductwork must be attached to the basepan. For both upright or horizontal counterflow furnaces, return duct- work must be attached to the basepan (top end of the blower com- partment). NOTE: Ductwork must never be attached to the back of the furnace. Contact your distributor for proper airflow require- ments and number of required ductwork connections. Refer to “Recommended Installation Positions” figure for appropriate in- stallation positions, ductwork connections, and resulting airflow arrangements.

VII. HORIZONTAL APPLICATIONS & CONSIDERATIONS

GENERAL

Horizontal applications, in particular, may dictate many of the installation’s specifics such as airflow direction, ductwork connec- tions, flue and combustion air pipe connections, etc. The basic application of this furnace as a horizontal furnace differs only slightly from an upright installation. When installing a furnace horizontally, additional consideration must be given to the following:

FURNACE MUST BE LEVEL

FROM END TO END

ALTERNATE VENT/FLUE

FURNACE MUST BE LEVEL

AND COMBUSTION AIR

INTAKE LOCATIONS

OR SLIGHTLY TILTED FORWARD

 

WITH THE DOORS 0" - 3/4"

 

BELOW THE BACK PANEL

 

4 3/4" MINIMUM

 

DRAIN TRAP

GAS LINE WITH

CLEARANCE

DRIP LEG (3" MINIMUM)

 

DRAIN PAN

DRAIN LINE WITH 1/4" PER FOOT

DOWNWARD SLOPE

 

FURNACE MUST BE SUPPORTED

24" MINIMUM SERVICE

AT BOTH ENDS AND MIDDLE

CLEARANCE REQUIRED

Horizontal Furnace

DRAIN TRAP AND LINES

In horizontal applications the condensate drain trap is secured to the furnace side panel, suspending it below the furnace. A mini- mum clearance of 4 3/4 inches below the furnace must be pro- vided for the drain trap. Additionally, the appropriate downward piping slope must be maintained from the drain trap to the drain location. Refer to Section X, Condensate Drain Trap and Lines for further details. If the drain trap and drain line will be exposed to temperatures near or below freezing, adequate measures must be taken to prevent condensate from freezing.

LEVELING

Leveling ensures proper condensate drainage from the heat ex- changer and induced draft blower. For proper flue pipe drainage, the furnace must be level lengthwise from end to end. The furnace should also be level from back to front or have a slight tilt with the access doors downhill (approximately 3/4 inches) from the back panel. The slight tilt allows the heat exchanger condensate, gen- erated in the recuperator coil, to flow forward to the recuperator coil front cover.

ALTERNATE VENT/FLUE AND COMBUSTION AIR CONNECTIONS

In horizontal installations provisions for alternate flue and com- bustion air piping are available for upflow furnaces with left dis- charge and counterflow furnaces with right air discharge. This con- figuration allows the flue and combustion air piping to be run verti- cally through the furnace. Refer to the “Recommended Installation Positions” figure for further detail. The standard piping connec- tions may also be used in these positions. Refer to Section IX, Vent/Flue Pipe and Combustion Air Pipe for details concerning the conversion to the alternate vent/flue and combustion air connec- tions.

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Contents Installer Affix all manuals adjacent to the unit RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTIONATTENTION INSTALLING PERSONNEL INSTALLATION INSTRUCTIONSTable of Contents Table of Contents APPENDIXWHAT TO DO IF YOU SMELL GAS CARBON MONOXIDE POISONING HAZARDCounterflow/Horizontal BLOWER COMPARTMENT BURNER COMPARTMENTBURNER COMPARTMENT BLOWER COMPARTMENT Upflow/HorizontalIII.PRODUCT APPLICATION II. SAFETYIV. LOCATION REQUIREMENTS & CONSIDERATIONS Suspended Furnace 5.3.2Equipment Located in Unconfined Spaces Thermostat InfluencesV. COMBUSTION & VENTILATION AIR REQUIREMENTS 5.3.1GeneralBuilding. See 5.3.3-a VII. HORIZONTAL APPLICATIONS & CONSIDERATIONS 5.3.4Specially Engineered InstallationsVI. INSTALLATION POSITIONS 5.3.5 Louvers and GrillesIX. VENT/FLUE PIPE & COMBUSTION AIR PIPE Recommended Installation PositionsVIII. PROPANE GAS /HIGH ALTITUDE INSTALLATIONS Vent Termination Clearances 3.Upflow and Counterflow units Vent/Flue Pipe CutsCounterflow units 2.Upflow and Counterflow unitsCounterflow units 7.Upflow and Counterflow units8.Upflow and Counterflow units Counterflow unitsVertical Termination Single Pipe Alternate Combustion Air Intake LocationHorizontal Termination Single Pipe Alternate Vertical Termination Single PipeUPFLOW Horizontal Termination Single PipeDual Pipe Standard Horizontal Terminations Dual PipeAlternate Horizontal Vent Termination Dual Pipe Level Dual PipeUpright “Standard” Connections - Left Side Hose and Tube IdentificationUpright “Standard” Connections - Right Side Upflow Shown, Counterflow SimilarUpflow Shown, Counterflow Similar Upright “Alternate” Connections - Right Side OnlyUpflow Shown, Counterflow Similar Horizontal Connections - Right Side DownXI. ELECTRICAL CONNECTIONS Horizontal Connections - Left Side DownUpflow Shown, Counterflow Similar Junction Box Relocation 24 VOLT THERMOSTAT WIRING24 VOLT DEHUMIDISTAT WIRING Two-StageHeating with Two-StageCoolingXII. GAS SUPPLY AND PIPING Inlet Gas Supply Pressure Gas Piping Connections XIII. CIRCULATING AIR & FILTERS Propane Gas Installation TypPropane Gas Piping Chart Propane Gas Piping ChartBased on a 600 ft/min filter face velocity Duct Flange Cut OutsPermanent Minimum Filter Area sq. in Filter Locations XIV. STARTUP PROCEDURE & ADJUSTMENTMeasuring Inlet Gas Pressure Alt. Method Temperature Rise Measurement ramping profile XV. NORMAL SEQUENCE OF OPERATION XVI. OPERATIONAL CHECKS XVIII. TROUBLESHOOTINGXVII. SAFETY CIRCUIT DESCRIPTION Furnace awaits next call from thermostatXIX. MAINTENANCE XX. INTERNAL FILTER REMOVAL XXI. BEFORE LEAVING AN INSTALLATIONXXII. REPAIR & REPLACEMENT PARTS Pressure Switch Rollout Limit SwitchPrimary Limit Switch Auxiliary Limit SwitchPossible Causes TROUBLESHOOTING CHARTSymptoms of Abnormal Fault DescriptionsPossible Causes TROUBLESHOOTING CHARTSymptoms of Abnormal Fault DescriptionsWIRING DIAGRAM 2550 North Loop West, Suite Houston, TX