Amana AMV9, ACV9 installation instructions Suspended Furnace

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Suspended Furnace

halogen type refrigerants

cleaning solutions (such as perchloroethylene) printing inks

paint removers varnishes hydrochloric acid cements and glues

construction, the clearance between the door and door frame is usually adequate to satisfy this ventilation requirement.

FURNACE SUSPENSION

If suspending the furnace from rafters or joists, use 3/8" threaded rod and 2”x2”x1/8” angle iron as shown below. The length of rod will depend on the application and the clearances necessary.

antistatic fabric softeners for clothes dryers and masonry acid washing materials

Seal off a non-direct vent furnace if it is installed near an

 

area frequently contaminated by any of the above

 

substances. This protects the non-direct vent furnace

 

from airborne contaminants. To ensure that the

 

enclosed non-direct vent furnace has an adequate supply

 

of combustion air, vent from a nearby uncontaminated

 

room or from outdoors. Refer to the Section V,

 

Combustion and Ventilation Air Requirements for details.

If the furnace is used in connection with a cooling unit,

 

install the furnace upstream or in parallel with the cooling

 

unit. Premature heat exchanger failure will result if the

 

cooling unit is placed ahead of the furnace.

3/8" DIAMETER THREADED ROD (6 PLACES)

HOLD DOWN

NUTS

SUPPORT

NUTS

2"X2"X1/8"Manual backgroundANGLE IRON

(3 PLACES)

PROVIDE 8" MINMUM CLEARANCE BETWEEN

CENTER ROD AND FURNACE CABINET

TO ALLOW FOR CIRCULATOR BLOWER REMOVAL

ASSURE FURNACE IS LEVEL FROM

END TO END AND HAS A SLIGHT

FORWARD TILT WITH THE FRONT

OF THE FURNACE 0"-3/4"

BELOW THE BACK OF THE FURNACE

POSITION AS CLOSE AS POSSIBLE

TILT OUTWARD TO ALLOW FOR

DOOR AND CIRCULATOR BLOWER

TO BLOWER DECK TO ALLOW FOR

REMOVAL

CIRCULATOR BLOWER REMVOAL

 

If the furnace is installed in a residential garage, position

 

the furnace so that the burners and ignition source are

 

located not less than 18 inches (457 mm) above the floor.

 

Protect the furnace from physical damage by vehicles.

If the furnace is installed horizontally, the furnace access

 

doors must be vertical so that the burners fire horizontally

 

into the heat exchanger. Do not install the unit with the

 

access doors on the “up/top” or “down/bottom” side of

 

the furnace.

CLEARANCES AND ACCESSIBILITY

Installations must adhere to the clearances to combustible mate- rials which this furnace has been design certified to. The mini- mum clearance information for this furnace is provided on the unit’s clearance label. These clearances must be permanently main- tained. Clearances must also accommodate an installation’s gas, electrical, and drain trap and drain line connections. If the alternate combustion air intake or vent/flue connections are used additional clearance must be provided to accommodate these connections. Refer to Section IX, Vent Flue Pipe and Combustion Air Pipe for details. NOTE: In addition to the required clearances to combus- tible materials, a minimum of 24 inches service clearance must be available in front of the unit.

T O P

 

 

 

 

 

T O P

S ID E

S ID E

 

S ID E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B O T TO M

 

 

B O T T O M

 

 

 

U pflow

 

C ou nte rflow

H orizon tal

Suspended Furnace

EXISTING FURNACE REMOVAL

NOTE: When an existing furnace is removed from a venting system serving other appliances, the venting system may be too large to properly vent the remaining attached appliances.

The following vent testing procedure is reproduced from the American

National Standard/National Standard of Canada for Gas-Fired Cen- tral Furnaces ANSI Z21.47b-2002, CSA-2.3b-2002 Section 1.23.1. The following steps shall be followed with each appliance connected to the

venting system placed in operation, while any other appliances con- nected to the venting system are not in operation:

a.Seal any unused openings in the venting system;

b.Inspect the venting system for proper size and horizontal pitch, as required by the National Fuel Gas Code, ANSI Z223.1 or the CSA B149 Installation Codes and these instructions. Determine that there is no blockage or restriction, leakage, corrosion and other deficien- cies which could cause an unsafe condition;

c.In so far as practical, close all building doors and windows and all doors between the space in which the appliance(s) connected to the venting system are located and other spaces of the building. Turn on clothes dryers and any appliance not connected to the venting sys- tem. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they shall operate at maximum speed. Do not operate a summer exhaust fan. Close fireplace dampers;

d.Follow the lighting instructions. Place the appliance being inspected in operation. Adjust thermostat so appliance shall operate continu- ously;

e.Test for draft hood equipped spillage at the draft hood relief opening after 5 minutes of main burner operation. Use the flame of a match or candle;

A furnace installed in a confined space (i.e., a closet or utility room) must have two ventilation openings with a total minimum free area of 0.25 square inches per 1,000 BTU/hr of furnace input rating. Refer to Product Data Book applicable to your model* for minimum clearances to combustible surfaces. One of the ventilation open- ings must be within 12 inches of the top; the other opening must be within 12 inches of the bottom of the confined space. In a typical

f.After it has been determined that each appliance connected to the venting system properly vents when tested as outlined above, re- turn doors, windows, exhaust fans, fireplace dampers and any other gas burning appliance to their previous conditions of use;

g.If improper venting is observed during any of the above tests, the common venting system must be corrected.

*NOTE: Please contact your distributor or our website for the applicable product data book referred to in this manual.

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Contents RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION ATTENTION INSTALLING PERSONNELINSTALLATION INSTRUCTIONS Installer Affix all manuals adjacent to the unitTable of Contents APPENDIX Table of ContentsCARBON MONOXIDE POISONING HAZARD WHAT TO DO IF YOU SMELL GASBLOWER COMPARTMENT BURNER COMPARTMENT BURNER COMPARTMENT BLOWER COMPARTMENTUpflow/Horizontal Counterflow/HorizontalII. SAFETY III.PRODUCT APPLICATIONIV. LOCATION REQUIREMENTS & CONSIDERATIONS Suspended Furnace Thermostat Influences V. COMBUSTION & VENTILATION AIR REQUIREMENTS5.3.1General 5.3.2Equipment Located in Unconfined SpacesBuilding. See 5.3.3-a 5.3.4Specially Engineered Installations VI. INSTALLATION POSITIONS5.3.5 Louvers and Grilles VII. HORIZONTAL APPLICATIONS & CONSIDERATIONSIX. VENT/FLUE PIPE & COMBUSTION AIR PIPE Recommended Installation PositionsVIII. PROPANE GAS /HIGH ALTITUDE INSTALLATIONS Vent Termination Clearances Vent/Flue Pipe Cuts Counterflow units2.Upflow and Counterflow units 3.Upflow and Counterflow units7.Upflow and Counterflow units 8.Upflow and Counterflow unitsCounterflow units Counterflow unitsAlternate Combustion Air Intake Location Vertical Termination Single PipeAlternate Vertical Termination Single Pipe UPFLOWHorizontal Termination Single Pipe Horizontal Termination Single PipeStandard Horizontal Terminations Dual Pipe Alternate Horizontal Vent Termination Dual PipeLevel Dual Pipe Dual PipeHose and Tube Identification Upright “Standard” Connections - Right SideUpflow Shown, Counterflow Similar Upright “Standard” Connections - Left SideUpright “Alternate” Connections - Right Side Only Upflow Shown, Counterflow SimilarHorizontal Connections - Right Side Down Upflow Shown, Counterflow SimilarXI. ELECTRICAL CONNECTIONS Horizontal Connections - Left Side DownUpflow Shown, Counterflow Similar 24 VOLT THERMOSTAT WIRING 24 VOLT DEHUMIDISTAT WIRINGTwo-StageHeating with Two-StageCooling Junction Box RelocationXII. GAS SUPPLY AND PIPING Inlet Gas Supply Pressure Gas Piping Connections Propane Gas Installation Typ Propane Gas Piping ChartPropane Gas Piping Chart XIII. CIRCULATING AIR & FILTERSBased on a 600 ft/min filter face velocity Duct Flange Cut OutsPermanent Minimum Filter Area sq. in XIV. STARTUP PROCEDURE & ADJUSTMENT Filter LocationsMeasuring Inlet Gas Pressure Alt. Method Temperature Rise Measurement ramping profile XV. NORMAL SEQUENCE OF OPERATION XVIII. TROUBLESHOOTING XVII. SAFETY CIRCUIT DESCRIPTIONFurnace awaits next call from thermostat XVI. OPERATIONAL CHECKSXIX. MAINTENANCE XX. INTERNAL FILTER REMOVAL XXI. BEFORE LEAVING AN INSTALLATIONXXII. REPAIR & REPLACEMENT PARTS Rollout Limit Switch Primary Limit SwitchAuxiliary Limit Switch Pressure SwitchTROUBLESHOOTING CHART Symptoms of AbnormalFault Descriptions Possible CausesTROUBLESHOOTING CHART Symptoms of AbnormalFault Descriptions Possible CausesWIRING DIAGRAM 2550 North Loop West, Suite Houston, TX