Amana ACV9, AMV9 Troubleshooting Chart, Symptoms of Abnormal, Fault Descriptions, Possible Causes

Page 37
TROUBLESHOOTING CHART

TROUBLESHOOTING CHART

Symptoms of Abnormal

Associated

 

Fault Description(s)

Possible Causes

Corrective Action

Cautions and Notes

Operation

LED Code2

 

 

 

 

 

 

 

 

 

 

 

 

• Furnace fails to operate.

NONE

• No 115 volt power to

• Manual disconnect switch

• Assure 115 and 24 volt

• Turn power OFF

• Integrated control

 

 

furnace, or no 24 volt

OFF, door switch open, or

power to furnace

prior to repair.

module diagnostic LED

 

 

power to integrated

24 volt wires improperly

integrated control

• Replace integrated

provides no signal.

 

 

control module.

connected or loose.

module.

control module

 

 

• Blown fuse or circuit

• Blown fuse or circuit

• Check integrated control

fuse with 3A

 

 

 

breaker.

breaker.

module fuse (3A).

automotive fuse.

 

 

 

 

 

Replace if necessary.

• Read precautions

 

 

• Integrated control

• Integrated control module

• Check for possible shorts

in “Electrostatic

 

 

 

module has an

in 115 and 24 volt circuits.

Discharge” section

 

 

 

internal fault.

has an internal fault.

Repair as necessary.

of manual.

 

 

 

 

 

• Replace bad integrated

 

 

 

 

 

 

control module.

 

LED is steady ON.

ON

• Normal operation.

• Normal operation.

• None.

• Normal operation.

 

 

 

 

 

 

 

CONTINUOUS

 

 

 

 

 

 

ON

 

 

 

 

 

• Furnace fails to operate.

 

• Furnace lockout due

• Failure to establish flame.

• Locate and correct gas

• Turn power

• Integrated control

1

 

to an excessive

Cause may be no gas to

interruption.

OFF prior to

module diagnostic LED

 

 

number of ignition

burners, front cover

• Check front cover

repair.

is flashing ONE (1) flash.

1 FLASH

 

“retries” (3 total)1 .

pressure switch stuck

pressure switch

 

 

 

 

 

open, bad igniter or igniter

operation (hose, wiring,

 

 

 

 

 

alignment, improper

contact operation).

 

 

 

 

 

orifices, or coated/oxidized

Correct if necessary.

 

 

 

 

 

or improperly connected

• Replace or realign

• Igniter is

 

 

 

 

flame sensor.

 

 

 

 

igniter.

 

 

 

 

 

fragile, handle

 

 

 

 

 

• Check flame sense

 

 

 

 

• Loss of flame after

with care.

 

 

 

 

signal. Sand sensor if

• Sand flame

 

 

 

 

establishment. Cause may

 

 

 

 

coated and/or oxidized.

 

 

 

 

be interrupted gas supply,

sensor with

 

 

 

 

• Check flue piping for

 

 

 

 

lazy burner flames

emery cloth.

 

 

 

 

(improper gas pressure or

blockage, proper

• See “Vent/Flue

 

 

 

 

length, elbows, and

 

 

 

 

restriction in flue and/or

Pipe” section

 

 

 

 

termination.

 

 

 

 

combustion air piping),

for piping

 

 

 

 

• Verify proper induced

 

 

 

 

front cover pressure

details.

 

 

 

 

switch opening, or

draft blower perfor-

 

 

 

 

 

improper induced draft

mance.

 

 

 

 

 

blower performance.

 

 

 

 

 

 

 

 

 

• Furnace fails to operate.

 

Pressure switch

• Induced draft blower

• Replace induced draft

• Turn power OFF

• Integrated control

2

 

circuit is closed.

pressure switch contacts

blower pressure

prior to repair.

module diagnostic LED

 

Induced draft

sticking.

switch.

• Replace pressure

is flashing TWO (2)

2 FLASHES

 

blower is not

• Shorts in pressure switch

 

switch with proper

flashes.

 

 

operating.

circuit.

• Repair short.

replacement part.

 

 

 

 

 

 

 

• Induced draft blower runs

 

Pressure switch

• Pressure switch hose

• Inspect pressure

• Turn power

continuously with no

3

circuit not closed.

blocked, pinched or

switch hose. Repair, if

OFF prior to

further furnace operation.

 

Induced draft blower

connected improperly.

necessary,

repair.

• Integrated control

3 FLASHES

 

is operating.

• Blocked flue and/or inlet air

• Inspect flue and/or inlet

• Replace

module diagnostic LED

 

 

 

pipe, blocked drain system,

air piping for blockage,

pressure

is flashing THREE (3)

 

 

 

or weak induced draft

proper length, elbows,

switch with

flashes.

 

 

 

blower.

and termination. Check

proper

 

 

 

 

 

drain system. Correct

replacement

 

 

 

 

 

as necessary.

part.

 

 

 

 

• Incorrect pressure switch

• Correct pressure

 

 

 

 

 

switch setpoint or

 

 

 

 

 

setpoint or malfunctioning

 

 

 

 

 

contact motion.

 

 

 

 

 

switch contacts.

 

 

 

 

 

• Tighten or correct

 

 

 

 

 

• Loose or improperly

 

 

 

 

 

wiring connection.

 

 

 

 

 

connected wiring.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1Integrated control module will automatically attempt to reset from lockout after one hour.

37

Image 37
Contents ATTENTION INSTALLING PERSONNEL RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTIONINSTALLATION INSTRUCTIONS Installer Affix all manuals adjacent to the unitTable of Contents Table of Contents APPENDIXWHAT TO DO IF YOU SMELL GAS CARBON MONOXIDE POISONING HAZARDBURNER COMPARTMENT BLOWER COMPARTMENT BLOWER COMPARTMENT BURNER COMPARTMENTUpflow/Horizontal Counterflow/HorizontalIII.PRODUCT APPLICATION II. SAFETYIV. LOCATION REQUIREMENTS & CONSIDERATIONS Suspended Furnace V. COMBUSTION & VENTILATION AIR REQUIREMENTS Thermostat Influences5.3.1General 5.3.2Equipment Located in Unconfined SpacesBuilding. See 5.3.3-a VI. INSTALLATION POSITIONS 5.3.4Specially Engineered Installations5.3.5 Louvers and Grilles VII. HORIZONTAL APPLICATIONS & CONSIDERATIONSVIII. PROPANE GAS /HIGH ALTITUDE INSTALLATIONS Recommended Installation PositionsIX. VENT/FLUE PIPE & COMBUSTION AIR PIPE Vent Termination Clearances Counterflow units Vent/Flue Pipe Cuts2.Upflow and Counterflow units 3.Upflow and Counterflow units8.Upflow and Counterflow units 7.Upflow and Counterflow unitsCounterflow units Counterflow unitsVertical Termination Single Pipe Alternate Combustion Air Intake LocationUPFLOW Alternate Vertical Termination Single PipeHorizontal Termination Single Pipe Horizontal Termination Single PipeAlternate Horizontal Vent Termination Dual Pipe Standard Horizontal Terminations Dual PipeLevel Dual Pipe Dual PipeUpright “Standard” Connections - Right Side Hose and Tube IdentificationUpflow Shown, Counterflow Similar Upright “Standard” Connections - Left SideUpflow Shown, Counterflow Similar Upright “Alternate” Connections - Right Side OnlyHorizontal Connections - Right Side Down Upflow Shown, Counterflow SimilarUpflow Shown, Counterflow Similar Horizontal Connections - Left Side DownXI. ELECTRICAL CONNECTIONS 24 VOLT DEHUMIDISTAT WIRING 24 VOLT THERMOSTAT WIRINGTwo-StageHeating with Two-StageCooling Junction Box RelocationXII. GAS SUPPLY AND PIPING Inlet Gas Supply Pressure Gas Piping Connections Propane Gas Piping Chart Propane Gas Installation TypPropane Gas Piping Chart XIII. CIRCULATING AIR & FILTERSPermanent Minimum Filter Area sq. in Duct Flange Cut OutsBased on a 600 ft/min filter face velocity Filter Locations XIV. STARTUP PROCEDURE & ADJUSTMENTMeasuring Inlet Gas Pressure Alt. Method Temperature Rise Measurement ramping profile XV. NORMAL SEQUENCE OF OPERATION XVII. SAFETY CIRCUIT DESCRIPTION XVIII. TROUBLESHOOTINGFurnace awaits next call from thermostat XVI. OPERATIONAL CHECKSXIX. MAINTENANCE XXII. REPAIR & REPLACEMENT PARTS XXI. BEFORE LEAVING AN INSTALLATIONXX. INTERNAL FILTER REMOVAL Primary Limit Switch Rollout Limit SwitchAuxiliary Limit Switch Pressure SwitchSymptoms of Abnormal TROUBLESHOOTING CHARTFault Descriptions Possible CausesSymptoms of Abnormal TROUBLESHOOTING CHARTFault Descriptions Possible CausesWIRING DIAGRAM 2550 North Loop West, Suite Houston, TX