TROUBLESHOOTING CHART
Symptoms of Abnormal | Associated |
| Fault Description(s) | Possible Causes | Corrective Action | Cautions and Notes |
Operation | LED Code2 |
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• Furnace fails to operate. | NONE | • No 115 volt power to | • Manual disconnect switch | • Assure 115 and 24 volt | • Turn power OFF | |
• Integrated control |
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| furnace, or no 24 volt | OFF, door switch open, or | power to furnace | prior to repair. |
module diagnostic LED |
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| power to integrated | 24 volt wires improperly | integrated control | • Replace integrated |
provides no signal. |
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| control module. | connected or loose. | module. | control module |
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| • Blown fuse or circuit | • Blown fuse or circuit | • Check integrated control | fuse with 3A | |
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| breaker. | breaker. | module fuse (3A). | automotive fuse. |
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| Replace if necessary. | • Read precautions |
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| • Integrated control | • Integrated control module | • Check for possible shorts | in “Electrostatic | |
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| module has an | in 115 and 24 volt circuits. | Discharge” section | |
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| internal fault. | has an internal fault. | Repair as necessary. | of manual. |
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| • Replace bad integrated |
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| control module. |
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• LED is steady ON. | ON | • Normal operation. | • Normal operation. | • None. | • Normal operation. | |
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| CONTINUOUS |
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| ON |
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• Furnace fails to operate. |
| • Furnace lockout due | • Failure to establish flame. | • Locate and correct gas | • Turn power | |
• Integrated control | 1 |
| to an excessive | Cause may be no gas to | interruption. | OFF prior to |
module diagnostic LED |
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| number of ignition | burners, front cover | • Check front cover | repair. |
is flashing ONE (1) flash. | 1 FLASH |
| “retries” (3 total)1 . | pressure switch stuck | pressure switch |
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| open, bad igniter or igniter | operation (hose, wiring, |
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| alignment, improper | contact operation). |
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| orifices, or coated/oxidized | Correct if necessary. |
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| or improperly connected | • Replace or realign | • Igniter is |
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| flame sensor. | ||
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| igniter. | ||
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| fragile, handle | |
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| • Check flame sense | |
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| • Loss of flame after | with care. | |
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| signal. Sand sensor if | • Sand flame | |
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| establishment. Cause may | ||
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| coated and/or oxidized. | ||
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| be interrupted gas supply, | sensor with | |
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| • Check flue piping for | ||
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| lazy burner flames | emery cloth. | |
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| (improper gas pressure or | blockage, proper | • See “Vent/Flue |
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| length, elbows, and | ||
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| restriction in flue and/or | Pipe” section | |
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| termination. | ||
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| combustion air piping), | for piping | |
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| • Verify proper induced | ||
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| front cover pressure | details. | |
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| switch opening, or | draft blower perfor- |
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| improper induced draft | mance. |
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| blower performance. |
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• Furnace fails to operate. |
| • | Pressure switch | • Induced draft blower | • Replace induced draft | • Turn power OFF |
• Integrated control | 2 |
| circuit is closed. | pressure switch contacts | blower pressure | prior to repair. |
module diagnostic LED |
| • | Induced draft | sticking. | switch. | • Replace pressure |
is flashing TWO (2) | 2 FLASHES |
| blower is not | • Shorts in pressure switch |
| switch with proper |
flashes. |
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| operating. | circuit. | • Repair short. | replacement part. |
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• Induced draft blower runs |
| • | Pressure switch | • Pressure switch hose | • Inspect pressure | • Turn power |
continuously with no | 3 | • | circuit not closed. | blocked, pinched or | switch hose. Repair, if | OFF prior to |
further furnace operation. |
| Induced draft blower | connected improperly. | necessary, | repair. | |
• Integrated control | 3 FLASHES |
| is operating. | • Blocked flue and/or inlet air | • Inspect flue and/or inlet | • Replace |
module diagnostic LED |
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| pipe, blocked drain system, | air piping for blockage, | pressure |
is flashing THREE (3) |
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| or weak induced draft | proper length, elbows, | switch with |
flashes. |
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| blower. | and termination. Check | proper |
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| drain system. Correct | replacement |
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| as necessary. | part. |
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| • Incorrect pressure switch | • Correct pressure |
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| switch setpoint or |
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| setpoint or malfunctioning |
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| contact motion. |
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| switch contacts. |
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| • Tighten or correct |
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| • Loose or improperly |
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| wiring connection. |
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| connected wiring. |
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1Integrated control module will automatically attempt to reset from lockout after one hour.
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