Amana ACV9, AMV9 installation instructions Iv. Location Requirements & Considerations

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IV. LOCATION REQUIREMENTS & CONSIDERATIONS

NOTE: Do not connect the temporary duct directly to the furnace. The duct must be sized according to the instructions under Section V, Combustion and Ventilation Air Requirements, Section 5.3.3.

The furnace heat exchanger, components, duct system, air filters and evaporator coils are thoroughly cleaned following final construction clean up.

All furnace operating conditions (including ignition, input rate, temperature rise and venting) are verified according to these installation instructions.

NOTE: The Commonwealth of Massachusetts requires that the following additional requirements must also be met:

Gas furnaces must be installed by a licensed plumber or gas fitter.

A T-handle gas cock must be used.

If the unit is to be installed in an attic, the passageway to and the service area around the unit must have flooring.

To ensure proper installation and operation, thoroughly read this manual for specifics pertaining to the installation and application of this product.

Manual backgroundWARNING

POSSIBLE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH DUE TO FIRE, EXPLOSION, SMOKE, SOOT, CONDENSTAION, ELECTRICAL SHOCK OR CARBON MONOXIDE MAY RESULT FROM IMPROPER INSTALLATION, REPAIR, OPERATION, OR MAINTENANCE OF THIS PRODUCT.

Manual backgroundWARNING

TO PREVENT PROPERTY DAMAGE, PERSONAL INJURY OR DEATH DUE TO FIRE, DO NOT INSTALL THIS FURNACE IN A MOBILE HOME, TRAILER, OR RECREATIONAL VEHICLE.

To ensure proper furnace operation, install, operate and maintain the furnace in accordance with these installation and operation instructions, all local building codes and ordinances. In their ab- sence, follow the latest edition of the National Fuel Gas Code (NFPA 54/ANSI Z223.1), and/or CAN/CSA B149 Installation Codes, local plumbing or waste water codes, and other applicable codes. A copy of the National Fuel Gas Code (NFPA 54/ANSI Z223.1) can be obtained from any of the following:

American National Standards Institute 1430 Broadway

New York, NY 10018

National Fire Protection Association

1 Batterymarch Park

Quincy, MA 02269

CSA International

8501 East Pleasant Valley Cleveland, OH 44131

A copy of the CAN/CSA B149 Installation Codes can also be ob- tained from:

CSA International

178 Rexdale Boulevard

Etobicoke, Ontario, Canada M9W 1R3

The rated heating capacity of the furnace should be greater than or equal to the total heat loss of the area to be heated. The total heat loss should be calculated by an approved method or in accor- dance with “ASHRAE Guide” or “Manual J-Load Calculations” pub- lished by the Air Conditioning Contractors of America.

IV. LOCATION REQUIREMENTS & CONSIDERATIONS

GENERAL

Manual backgroundWARNING

TO PREVENT POSSIBLE EQUIPMENT DAMAGE, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH, THE FOLLOWING BULLET POINTS MUST BE OBSERVED WHEN INSTALLING THE UNIT.

Follow the instructions listed below when selecting a furnace loca- tion. Refer also to the guidelines provided in Section V, Combus- tion and Ventilation Air Requirements.

Centrally locate the furnace with respect to the proposed or existing air distribution system.

Ensure the temperature of the return air entering the furnace is between 55°F and 100°F when the furnace is heating.

Provide provisions for venting combustion products outdoors through a proper venting system. Special consideration should be given to vent/flue pipe routing and combustion air intake pipe when applicable. Refer to Section IX, Vent/Flue Pipe and Combustion Air Pipe - Termination Locations for appropriate termination locations and to determine if the piping system from furnace to termination can be accomplished within the guidelines given. NOTE: The length of flue and/or combustion air piping can be a limiting factor in the location of the furnace.

Locate the furnace so condensate flows downwards to the drain. Do not locate the furnace or its condensate drainage system in any area subject to below freezing temperatures without proper freeze protection. Refer to Section X, Condensate Drain Lines and Trap for further details.

Ensure adequate combustion air is available for the furnace. Improper or insufficient combustion air can expose building occupants to gas combustion products that could include carbon monoxide. Refer to Section V, Combustion and Ventilation Air Requirements.

Set the furnace on a level floor to enable proper condensate drainage. If the floor becomes wet or damp at times, place the furnace above the floor on a concrete base sized approximately 1-1/2" larger than the base of the furnace. Refer to the Section VII, Horizontal Applications and Considerations for leveling of horizontal furnaces.

Ensure upflow or horizontal furnaces are not installed directly on carpeting, or any other combustible material. The only combustible material allowed is wood.

A special accessory subbase must be used for upright counterflow unit installations over any combustible material (including wood). Refer to subbase instructions for installation details. (NOTE: A subbase will not be required if an air conditioning coil is located beneath the furnace between the supply air opening and the combustible floor.

Exposure to contaminated combustion air will result in safety and performance-related problems. Do not install the furnace where the combustion air is exposed to the following substances:

chlorinated waxes or cleaners chlorine-based swimming pool chemicals water softening chemicals

deicing salts or chemicals carbon tetrachloride

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Contents Installer Affix all manuals adjacent to the unit RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTIONATTENTION INSTALLING PERSONNEL INSTALLATION INSTRUCTIONSTable of Contents Table of Contents APPENDIXWHAT TO DO IF YOU SMELL GAS CARBON MONOXIDE POISONING HAZARDCounterflow/Horizontal BLOWER COMPARTMENT BURNER COMPARTMENTBURNER COMPARTMENT BLOWER COMPARTMENT Upflow/HorizontalIII.PRODUCT APPLICATION II. SAFETYIV. LOCATION REQUIREMENTS & CONSIDERATIONS Suspended Furnace 5.3.2Equipment Located in Unconfined Spaces Thermostat InfluencesV. COMBUSTION & VENTILATION AIR REQUIREMENTS 5.3.1GeneralBuilding. See 5.3.3-a VII. HORIZONTAL APPLICATIONS & CONSIDERATIONS 5.3.4Specially Engineered InstallationsVI. INSTALLATION POSITIONS 5.3.5 Louvers and GrillesVIII. PROPANE GAS /HIGH ALTITUDE INSTALLATIONS Recommended Installation PositionsIX. VENT/FLUE PIPE & COMBUSTION AIR PIPE Vent Termination Clearances 3.Upflow and Counterflow units Vent/Flue Pipe CutsCounterflow units 2.Upflow and Counterflow unitsCounterflow units 7.Upflow and Counterflow units8.Upflow and Counterflow units Counterflow unitsVertical Termination Single Pipe Alternate Combustion Air Intake LocationHorizontal Termination Single Pipe Alternate Vertical Termination Single PipeUPFLOW Horizontal Termination Single PipeDual Pipe Standard Horizontal Terminations Dual PipeAlternate Horizontal Vent Termination Dual Pipe Level Dual PipeUpright “Standard” Connections - Left Side Hose and Tube IdentificationUpright “Standard” Connections - Right Side Upflow Shown, Counterflow SimilarUpflow Shown, Counterflow Similar Upright “Alternate” Connections - Right Side OnlyUpflow Shown, Counterflow Similar Horizontal Connections - Right Side DownUpflow Shown, Counterflow Similar Horizontal Connections - Left Side DownXI. ELECTRICAL CONNECTIONS Junction Box Relocation 24 VOLT THERMOSTAT WIRING24 VOLT DEHUMIDISTAT WIRING Two-StageHeating with Two-StageCoolingXII. GAS SUPPLY AND PIPING Inlet Gas Supply Pressure Gas Piping Connections XIII. CIRCULATING AIR & FILTERS Propane Gas Installation TypPropane Gas Piping Chart Propane Gas Piping ChartPermanent Minimum Filter Area sq. in Duct Flange Cut OutsBased on a 600 ft/min filter face velocity Filter Locations XIV. STARTUP PROCEDURE & ADJUSTMENTMeasuring Inlet Gas Pressure Alt. Method Temperature Rise Measurement ramping profile XV. NORMAL SEQUENCE OF OPERATION XVI. OPERATIONAL CHECKS XVIII. TROUBLESHOOTINGXVII. SAFETY CIRCUIT DESCRIPTION Furnace awaits next call from thermostatXIX. MAINTENANCE XXII. REPAIR & REPLACEMENT PARTS XXI. BEFORE LEAVING AN INSTALLATIONXX. INTERNAL FILTER REMOVAL Pressure Switch Rollout Limit SwitchPrimary Limit Switch Auxiliary Limit SwitchPossible Causes TROUBLESHOOTING CHARTSymptoms of Abnormal Fault DescriptionsPossible Causes TROUBLESHOOTING CHARTSymptoms of Abnormal Fault DescriptionsWIRING DIAGRAM 2550 North Loop West, Suite Houston, TX