Amana AMV9, ACV9 installation instructions Table of Contents

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Table of Contents
I. Component Identification	5
II. Safety	6
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS	6
III. Product Application	6
IV. Location Requirements & Considerations	7
GENERAL	7
CLEARANCES AND ACCESSIBILITY	8
FURNACE SUSPENSION	8
EXISTING FURNACE REMOVAL	8
THERMOSTAT LOCATION	9
V. Combustion & Ventilation Air Requirements	9
VI. Installation Positions	11
VII. Horizontal Applications & Considerations	11
GENERAL	11
DRAIN TRAP AND LINES	11
LEVELING	11
ALTERNATE VENT/FLUE AND COMBUSTION AIR CONNECTIONS	11
ALTERNATE ELECTRICAL AND GAS LINE CONNECTIONS	12
DRAIN PAN	12
FREEZE PROTECTION	12
FURNACE SUSPENSION	12
VIII. Propane Gas /High Altitude Installations	12
IX. Vent/Flue Pipe & Combustion Air Pipe	12
GENERAL	12
DUAL CERTIFICATION: NON-DIRECT/DIRECTVENT	12
MATERIALS AND JOINING METHODS	13
PROPER VENT/FLUE AND COMBUSTION AIR PIPING PRACTICES	13
TERMINATION LOCATIONS	13
CANADIAN VENTING REQUIREMENTS	13
STANDARD FURNACE CONNECTIONS	14
ALTERNATE FURNACE CONNECTIONS	14
NON-DIRECTVENT (SINGLE PIPE) PIPING	16
DIRECT VENT (DUAL PIPE) PIPING	17
VENT/INTAKE TERMINATIONS FOR INSTALLATION OF MULTIPLE DIRECT VENT FURNACES	18
CONCENTRIC VENT TERMINATION	18
X. Condensate Drain Lines & Drain Trap	18
GENERAL	18
UPRIGHT INSTALLATIONS	19
HORIZONTAL INSTALLATIONS	20
XI. Electrical Connections	21
WIRING HARNESS	21
115 VOLT LINE CONNECTIONS	21
24 VOLT THERMOSTAT WIRING	22
SINGLE-STAGETHERMOSTAT APPLICATION	22
24 VOLT DEHUMIDISTAT WIRING	22
FOSSIL FUEL APPLICATIONS	23
115 VOLT LINE CONNECTION OF ACCESSORIES (HUMIDIFIER AND ELECTRONIC AIR CLEANER)	23
24 VOLT HUMIDIFIER	23
XII. Gas Supply and Piping	23
GENERAL	23
GAS PIPING CONNECTIONS	24
PROPANE GAS TANKS AND PIPING	25
XIII. Circulating Air & Filters	26
DUCTWORK - AIR FLOW	26
BOTTOM RETURN AIR OPENING [UPFLOW MODELS]	26
FILTERS - READ THIS SECTION BEFORE INSTALLING THE RETURN AIR DUCTWORK	27
UPRIGHT INSTALLATIONS	27
HORIZONTAL INSTALLATIONS	28

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Contents INSTALLATION INSTRUCTIONS RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTIONATTENTION INSTALLING PERSONNEL Installer Affix all manuals adjacent to the unitTable of Contents APPENDIX Table of ContentsCARBON MONOXIDE POISONING HAZARD WHAT TO DO IF YOU SMELL GASUpflow/Horizontal BLOWER COMPARTMENT BURNER COMPARTMENTBURNER COMPARTMENT BLOWER COMPARTMENT Counterflow/HorizontalII. SAFETY III.PRODUCT APPLICATIONIV. LOCATION REQUIREMENTS & CONSIDERATIONS Suspended Furnace 5.3.1General Thermostat InfluencesV. COMBUSTION & VENTILATION AIR REQUIREMENTS 5.3.2Equipment Located in Unconfined SpacesBuilding. See 5.3.3-a 5.3.5 Louvers and Grilles 5.3.4Specially Engineered InstallationsVI. INSTALLATION POSITIONS VII. HORIZONTAL APPLICATIONS & CONSIDERATIONSIX. VENT/FLUE PIPE & COMBUSTION AIR PIPE Recommended Installation PositionsVIII. PROPANE GAS /HIGH ALTITUDE INSTALLATIONS Vent Termination Clearances 2.Upflow and Counterflow units Vent/Flue Pipe CutsCounterflow units 3.Upflow and Counterflow unitsCounterflow units 7.Upflow and Counterflow units8.Upflow and Counterflow units Counterflow unitsAlternate Combustion Air Intake Location Vertical Termination Single PipeHorizontal Termination Single Pipe Alternate Vertical Termination Single PipeUPFLOW Horizontal Termination Single PipeLevel Dual Pipe Standard Horizontal Terminations Dual PipeAlternate Horizontal Vent Termination Dual Pipe Dual PipeUpflow Shown, Counterflow Similar Hose and Tube IdentificationUpright “Standard” Connections - Right Side Upright “Standard” Connections - Left SideHorizontal Connections - Right Side Down Upright “Alternate” Connections - Right Side OnlyUpflow Shown, Counterflow Similar Upflow Shown, Counterflow SimilarXI. ELECTRICAL CONNECTIONS Horizontal Connections - Left Side DownUpflow Shown, Counterflow Similar Two-StageHeating with Two-StageCooling 24 VOLT THERMOSTAT WIRING24 VOLT DEHUMIDISTAT WIRING Junction Box RelocationXII. GAS SUPPLY AND PIPING Inlet Gas Supply Pressure Gas Piping Connections Propane Gas Piping Chart Propane Gas Installation TypPropane Gas Piping Chart XIII. CIRCULATING AIR & FILTERSBased on a 600 ft/min filter face velocity Duct Flange Cut OutsPermanent Minimum Filter Area sq. in XIV. STARTUP PROCEDURE & ADJUSTMENT Filter LocationsMeasuring Inlet Gas Pressure Alt. Method Temperature Rise Measurement ramping profile XV. NORMAL SEQUENCE OF OPERATION Furnace awaits next call from thermostat XVIII. TROUBLESHOOTINGXVII. SAFETY CIRCUIT DESCRIPTION XVI. OPERATIONAL CHECKSXIX. MAINTENANCE XX. INTERNAL FILTER REMOVAL XXI. BEFORE LEAVING AN INSTALLATIONXXII. REPAIR & REPLACEMENT PARTS Auxiliary Limit Switch Rollout Limit SwitchPrimary Limit Switch Pressure SwitchFault Descriptions TROUBLESHOOTING CHARTSymptoms of Abnormal Possible CausesFault Descriptions TROUBLESHOOTING CHARTSymptoms of Abnormal Possible CausesWIRING DIAGRAM 2550 North Loop West, Suite Houston, TX